International Journal of Innovative Technology and Exploring Engineering (IJITEE)
ISSN: 2278-3075, Volume-9 Issue-2, December 2019
3005
Published By:
Blue Eyes Intelligence Engineering
& Sciences Publication
Retrieval Number: B6649129219/2019©BEIESP
DOI: 10.35940/ijitee.B6649.129219
Abstract: A printed circuit board without connecting with any
components called as a bare PCB. Consider a PCB as a basic
part which has been settled with more electronic units. In order
to display the manufacturing process, the drawbacks have been
taken by PCB individually. The reflection of this separation
process impacts the performance of the circuits. Also, we have
examined about classification methodologies as well as
referential based PCB detection. From the input images, the
needed and related information has been pulled out using image
processing methodologies by the referential based PCB
detection. Comparing with the un-defected PCB images, this was
used to find out the defects. To meet the goal of the PCB defect
detection, several feature extraction and pre-processing methods
are derived in this article. The PCB defects have been classified
by those features using the machine learning algorithms.
Moreover, several types of machine learning algorithms are
derived in this article. This paper helps the researchers for
achieving a better solution for image processing and machine
learning-based printed circuit board the defect classification.
Index Terms: Image processing, printed circuit board,
machine learning, defect classification, feature extraction.
I. INTRODUCTION
The basic structural unit of several contemporary
electronic products are known as PCB (Printed Circuit
Board). And, it was classified into 2 types. a) Bare PCB b)
Assembled PCB The components are routed with the PCB
board was called as printed circuit assembly (PCA) or printed
circuit board assembly (PCBA). More Benefits of existing
using PCB such as during assembly process and wiring, it
reduced the likelihood of errors. Productivity of automation
industrial gets increased. The appearance of more new
methodologies were introduced due to increased
productivity. Saved the considerable space. More complex
and accurate. Although, inspecting a bare PCB is a main
thing during the real PCB production process. Because of
this inspection, they can find and categorize the defective
circuit board earlier and left it for further proceedings. This
removal helped to prevent greater loses as well as saved the
cost. Also traditional detection methods contain the
following. i) Electrical testing ii) X-ray methods iii) Visual
Inspection. AOI is an automated inspection technology based
on machine vision [1]. This modern automated inspection
technology gets introduced which was named as, an
Revised Manuscript Received on November 14, 2019.
N. Munisankar, Department of Computer Science and Engineering,
Annamalai University, Chidambaram, India.
Dr. S. Nagarajan, Department of Computer Science and Engineering,
Government college of engineering, Trichy, India.
B. Narendra Kumar Rao, Department of Computer Science and
Engineering, Sree Vidyanekethan Engineering college, Autonomous, Tirupati,
India.
automatic optical inspection (AOI). Due to the benefits of its
high-tech and non-contact, it was generally used in PCB
inspection industry [2]. The detection system was composed
in the below terms as follows: a) An image processing device
b) An image acquisition device c) A motion control device d)
Camera. The major benefits of AOI are (i) Avoiding the
limitation of weakness in artificial check. ii) Improving
detection efficiency [3]. The main component of AOI was so
expensive and it was very complex for several PCB
manufacturers to accept [4]. So a cheaper automatic PCB
inspection system [5] has to be developed as necessary.
The alternative to find defect of PCB is vison-based
detection methodology which is categorized into three types
[6] as follows: The first one is reference comparison in which
the defect area is identified based on the comparison process
with the aid of template image. The advantage of reference
comparison based defect detection is i) Easy to understand
and ii) Intuitive. The major drawback of reference
comparison based defect detection is in the photographing
process, it was sensitive to the light environment. the scone
one is high alignment accuracy required. The second one is
non-reference comparison where the defects are discovered
based on the design rules, this comparison method was used
to check whether the traces and layout of the circuit board to
be tested are reasonable. The major demerit of the
non-reference comparison methodology easy to lose large
defects and distortion characteristics. The third one is
considering the advantages of reference based method and
non-reference based method. However, the implementation
of this hybrid comparison is very hard when compared with
the other two methodologies and it requires large amount of
computational complexity. No other way to provide more
exact information for the further step such as repair, if the
founded defect cannot be identified and categorized. So they
need to analyse more about the defect classification in the
defect detection process [3].
II. OVERVIEW OF PCB DEFECT DETECTION
While PCB manufacturing process going on, two types of
defects was happened.
I. Functional Defects - It affected the PCB’s
performance.
II. Cosmetic Defects – It affected the PCB’s
appearance [7].
PCB inspection algorithms are classified into three types.
They are:
1. Referential based inspection methods – Contains
model-based
techniques as well as
image comparison.
Defect Detection in Printed Board Circuit using
Image Processing
N. Munisankar, S. Nagarajan, B. Narendra Kumar Rao