Citation: Agureev, L.; Kostikov, V.;
Savushkina, S.; Eremeeva, Z.;
Lyakhovetsky, M. Preparation and
Study of Composite Materials of the
NiAl-Cr-Mo-Nanoparticles (ZrO
2
,
MgAl
2
O
4
) System. Materials 2022, 15,
5822. https://doi.org/10.3390/
ma15175822
Academic Editors: Dina Dudina and
Arina V. Ukhina
Received: 5 July 2022
Accepted: 20 August 2022
Published: 24 August 2022
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materials
Article
Preparation and Study of Composite Materials of the
NiAl-Cr-Mo-Nanoparticles (ZrO
2
, MgAl
2
O
4
) System
Leonid Agureev
1,
* , Valeriy Kostikov
2
, Svetlana Savushkina
3
, Zhanna Eremeeva
2
and Maxim Lyakhovetsky
3
1
Department of Nanotechnology, Keldysh Research Center, Moscow 125438, Russia
2
National University of Science and Technology MISIS, Moscow 119049, Russia
3
Moscow Aviation Institute, National Research University, Moscow 125993, Russia
* Correspondence: trynano@gmail.com
Abstract: Materials based on the NiAl-Cr-Mo system with zirconium oxide or aluminum-magnesium
spinel nanoparticle small additions were obtained by spark plasma sintering. Thermodynamic
modeling was carried out to predict the phase formation in the NiAl-Cr-Mo system and its change
depending on temperature, considering the presence of a small amount of carbon in the system. The
phase composition and microstructure of materials were studied. NiAl (B2) and CrMo phases were
found in the sintered samples. Bending strength measurements at different temperatures shows
that nanoparticles of insoluble additives lead to an increase in bending strength, especially at high
temperatures. A fractographic analysis of the sample’s fractures shows their hybrid nature and
intercrystalline fracture, which is confirmed by the clearly visible matrix grains similar to cleavage.
The maximum strength at 700
◦
C (475 MPa) was found for material with the addition of 0.1 wt.%
zirconium oxide nanoparticles. In the study of internal friction, typical peaks of a nickel-aluminum
alloy were found in the temperature ranges of 150–200
◦
C and 350–400
◦
C.
Keywords: composite material; intermetallic compound; spark plasma sintering; nanoparticles;
Young’s module; bending strength
1. Introduction
Nickel-aluminum materials are promising for different parts of the manufacture of
power plants and engines operating at high temperatures and in aggressive media. Com-
pared to nickel alloys, the NiAl intermetallic compound has a high melting point (1911 K)
and low density, a high heat resistance up to 1273 K, and good thermal conductivity
(70–80 W/(m·K) at temperature range 25–1127 K) [1–4]. The NiAl compound has a density
of 5.7–6.3 g/cm
3
and its operating temperature can reach 1000–1100
◦
C. In addition, the ma-
terial has good high-temperature strength, corrosion resistance, and creep resistance [5–9].
However, nickel-aluminum is non-plastic and brittle at room temperature, which reduces
the possibility of its application [10–13]. There are several ways to improve the character-
istics of this material using additives of transition, rare-earth, and noble metals [14–20].
The development of so-called eutectic alloys based on NiAl containing Cr, Mo and other
elements improves its functional properties [12]. Eutectic materials in the NiAl-Cr-Mo
system have high thermodynamic stability [14–17,21].
Intermetallic compounds have a high potential for use in composites with high heat re-
sistance and high-temperature strength for rocket and space technology, power engineering
and the aircraft industry [22,23]. In addition to its attractiveness as an engineering mate-
rial, NiAl has such important properties as a simple crystalline structure, a high-ordered
crystalline lattice, stability over a wide range of concentrations, a reversible shape memory
effect, and anisotropic elastic and plastic behavior. Casting, rapid crystallization, powder
metallurgy and mechanical synthesis are used to obtain materials based on NiAl. Limited
plasticity and impact strength at room temperature make them difficult to manufacture
Materials 2022, 15, 5822. https://doi.org/10.3390/ma15175822 https://www.mdpi.com/journal/materials