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International Journal of Engineering Works
Kambohwell Publisher Enterprises
ISSN: 2409-2770 Vol. 5, Issue 5, PP. 116-119, May 2018
www.kwpublisher.com
To Study the Effects of Heat Treatment on the Welded Joints
Engr. Mujahid, Dr. Saim Saher, Engr. Zainab Huma
Abstract— The present research was undertaken to
demonstrate the effects of heat treatment on the welded joints.
The material used was mild steel and aluminum. Ten flat
tensile specimens, ten mounted specimens for micro structure
test were prepared for steel and four flat tensile specimens,
four mounted specimens for micro structure. This project is an
effort to establish better understanding about the heat
treatment of the welded joints. The scope of work includes the
preparation of test specimens for tensile testing and micro
structure analyses.
Keywords— Welding, Pre and Post welded joints, Grain size,
Heat treatment, Universal testing machine, SEM, Machining.
I. INTRODUCTION
Fabricated structures often contain a number of welded
sub-assemblies and these sub-assemblies generally contain
several welded joints. The welded sections may require the
Heat Treatment process to enhance the material properties. For
tensile testing, from the first sample four set of specimens are
prepared. One specimen is the original mild steel , second is
“original heat treated” specimen, third sample is welded
initially and then heat treated (pre-weld heat treated) and the
other set of sample is heat treated initially and then welded
(post-weld heat treated) . A comparison study is conducted on
both types of specimens to evaluate the welding distortion and
mechanical strength of the welded joints. Same procedure was
repeated in the preparation of samples for the rest of two mild
steel specimens and one Aluminum sample preparation.
For micro structure analyses, four set of samples are
prepared for the first sample that is “original sample” “original
heat treated sample” “pre weld heat treated sample” and “Post
weld heat treated sample”. Specimens for all the samples were
prepared in the same fashion. After preparing the specimens,
images of their micro structure are taken through scanning
electron microscope (SEM).
A. Major Equipments Used
Heat Treatment Furnace: To perform the heat treatment on
the selected and prepared specimen .one set of samples are
“pre-weld heat treated” and other set of samples are “post-weld
heat treated”.
Scanning electron microscope: To take images from each
of the mounted specimens to study the micro structure and to
observe and analyze the effects of heat treatment on the grain
size and structures of the specimens. Universal testing machine
(UTM): To perform the tensile testing on different specimens
and to study the effects of heat treatment on the tensile strength
of the material selected.
Lathe machine: The Lathe machine of workshop section of
University of Engineering and Technology Peshawar was used
for the conversion of raw material into Dog bone specimens.
B. Material selection
We selected our material as “mild steel strip” and
“aluminum bar”. As these specimens are manufactured in the
local industries of KPK so in order to find their exact
composition we performed EDX analysis in CRL Lab
University of Peshawar to find out there composition.
Figure. 1 EDX Analysis of Mild steel
From the results of EDX analysis we come to know about
the composition of carbon which is above 0.8%. If the
composition of carbon is above 0.8%, it is Hyper-Eutectoid so
the metallurgical formulae are not applicable and we will
examine its properties from the morphology of the structure i.e.
SEM images. Now it becomes the base of our studies. This
analysis has been shown in the Figure 1.
II. PREPARATION OF SPECIMEN
This section includes preparation of specimens for final tests
and inspection .Two different sets of specimens were being
prepared .They are:
A. Specimens for UTM
Engr Mujahid Wasim Durani: U.S Pakistan Center for Advanced Studies In
Energy (U.S PCAS-E), UET Peshawar.
Dr. Saim Saher: U.S Pakistan Center for Advanced Studies In Energy (U.S
PCAS-E), UET Peshawar.
Engr Zainab Huma: U.S Pakistan Center for Advanced Studies In Energy
(U.S PCAS-E), UET Peshawar.