Arabian Journal for Science and Engineering
https://doi.org/10.1007/s13369-019-04061-9
RESEARCH ARTICLE - MECHANICAL ENGINEERING
Dynamic Research and Experimental Analysis of a New Downhole
Drilling Tool
Jialin Tian
1
· Lai Wei
1
· Tangjia Zhang
1
Received: 12 March 2019 / Accepted: 23 July 2019
© King Fahd University of Petroleum & Minerals 2019
Abstract
With the increasing of drilling depth, the working conditions of the drilling engineering are becoming more complicated.
When drilling in the complex well structure, there are many new problems or challenges such as low rate of penetration
(ROP), serious stick–slip phenomenon, or high risk of downhole tools failure. The most critical factor in solving these new
challenges is improving rock breaking efficiency. Considering this, this paper proposed a new oscillator based on the positive
displacement motor. Combining with new complex drilling conditions, the new structure was designed. The mathematical
models were presented, including the working mechanism of the new design with its structure parameters. Furthermore, the
theoretical models of dynamics under new conditions were analyzed, including the new bottom hole assembly. Based on this,
we can get the vibration displacement, velocity, and the system vibration spectrum at different drill string positions. Compared
with the results of a numerical example, the lab test was carried out. The two important parameters of vibration frequency
and impact forces were compared with the theoretical results, which verified the correctness of the theoretical model and the
accuracy of the solution method. Moreover, field experiments were also tested to verify the results, and the field experimental
data showed that the new design could increase ROP obviously. The method and conclusions of the research can provide a
new reference for the new downhole technology of enhancing the ROP or improving the rock breaking efficiency in complex
well structure.
Keywords Vibration · Drilling · Dynamics · Downhole tool · Rate of penetration (ROP) · Rock breaking · Test analysis
Abbreviations
PDC Polycrystalline diamond compact
ROP Rate of penetration
WOB Weight on bit
BHA Bottom hole assembly
HWDP Heavy weight drill pipe
B Jialin Tian
tianjialin001@gmail.com; 309009838@qq.com
B Lai Wei
1364845946@qq.com
1
Key Laboratory of Oil and Gas Equipment Ministry of
Education, School of Mechanical Engineering,
Southwest Petroleum University, Chengdu 610500, China
1 Introduction
With the rapid development of the global economy, the
demand for energy in the industry has been increasing. Oil
and natural gas resources are still one of the indispensable
important energy sources for today’s society [1]. However,
there are still many problems to be solved in oil exploration
and exploitation. For example, when drilling hard forma-
tions, the problems of low drilling speed and low efficiency
often appear, increasing economic costs. In order to solve
these problems, Lubinski et al. [2] applied the theory of elas-
tic stability to the drill string to provide a theoretical basis for
the study of the dynamics of the drill string. In 1960, Finnie
et al. conducted an experimental study on the vibration of the
drill string, the axial force and torque of the upper part of the
drill string were measured for the first time, and the natural
frequency of the drill string without damping was determined
[3]. In the 1980s, modern drill string dynamics began to form
and deeper research on the vibration of the drill string began.
Skaugen et al. [4] established the time domain drill string
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