International Journal of Engineering and Advanced Technology (IJEAT)
ISSN: 2249 – 8958, Volume-9 Issue-2, December, 2019
3324
Published By:
Blue Eyes Intelligence Engineering
& Sciences Publication
Retrieval Number: B3619129219/2019©BEIESP
DOI: 10.35940/ijeat.B3619.129219
Abstract: Pasteurization coupled with refrigeration makes
milk safe for human consumption and also extends the shelf-life
of the milk. In a milk processing plant, hot water is used as
heating medium and chilled water as cooling medium .In milk
pasteurization heating and cooling process of milk was integrated
by using plate heat exchangers known as regeneration section
which saves 82.36% energy. Refrigeration plant for milk
processing contributes approx. 30 % of total electricity load. This
electricity load can be reduced by using vapor absorption
refrigeration system (VARS) which requires heat input in the form
of hot water. In the present study the VARS uses 1, 1, 1
tetrafluroethane (R134a) as refrigerant and n,n-dimethyl
formamide (DMF) as absorbent. The COP of the system was
obtained between 0.48 to 0.71 and refrigeration capacity varied
from 0.69 kW to 2 kW. The absorption refrigeration system
requires 1.4kW of hot water per kW of refrigeration capacity.
Thus the integration of solar energy with absorption refrigeration
plays important role in energy optimization and sustainable
development in milk processing industry.
Keywords: Pasteurization, Vapor absorption refrigeration
system, Coefficient of performance, Dimethyl formamide,
tetrafluroethane.
I. INTRODUCTION
Milk is an essential commodity but it is the most
perishable and has only few hours of shelf life. To arrest
bacterial growth and metabolism the temperature of the milk
should be reduced to 2° C to 5° C within 4 hours hence, the
time factor is the most important aspect in the milk
processing. In dairy industry the first process integration was
carried out due to plate heat exchangers for pasteurization
process. In High Temperature-Short Time (HTST)
pasteurization, heating and cooling of milk is carried out in
plate heat exchanger (PHE). Due to PHE the regeneration
section saves 82.36% energy in heating and cooling process
of milk. Milk Cooling is done through a plate heat exchanger
with cold water or brine being the cooling medium. This
system has the advantages of being safe as the refrigerant is
not directly used causing less damage in case of a leakage and
the temperature can be easily controlled.
The efficiency of plate heat exchanger is 20% higher
than shell and tube heat exchanger [1]. Plate heat exchanger
(PHE) acts as regenerator during pasteurization process and
reduces
Revised Manuscript Received on December 15, 2019.
*Sanjay Mitkari, Research scholar at SVERI,s college of engineering
Pandharpur, Maharashtra, India. Email: sgmitkari.nbnscoe@gmail.com
sanjay.mitkari@raisoni.net
Dr B P Ronge, SVERI,s college of engineering Pandharpur,
Maharashtra, India.
energy consumption in milk processing dairies. Before
pasteurization the batch method is a widely used for fast
cooling of milk. This ensures rapid milk cooling because in a
very short time it can cool large amounts of milk and reduce
the temperature of the milk below the critical value of 10 °C.
Refrigeration plant for milk processing contributes approx. 30
% of total electricity load and the high price of electricity
motivate to use absorption refrigeration in milk
cooling.[2].After pasteurization milk is cooled by
conventional vapor compression cycle which requires
electrical energy. The increased energy cost and uncertainty
in energy supply encouraged an investigation of heat
operated refrigeration systems [3] .François Boudéhenna et al
conducted experimental study on 5KW capacity absorption
refrigeration systems and recommended use of plate heat
exchangers to improve its performance [4,5]. To reduce this
electrical load the VARS has been found to be useful as it uses
hot water as heat input and chills the water/brine equal to or
less than 0°C. VARS is a binary fluid i.e. refrigerant and
absorbent and the selection of such binary fluid is very critical
step in the success of VARS. In the present study 1, 1, 1
tetrafluroethane (R134a) is used as refrigerant and n,
n-dimethylformamide (DMF) is used as absorbent which has
high absorption capacity towards R134a and has very low
partial pressure in the solution. Nezu et al have studied
R134a as a refrigerant with various organic solvents as
absorbent and showed that the R134a- DMF system is more
advantageous than any other R134a-absorbent binary fluid
pair [6].Giovani A Longo et al proposed a correlation to
determine convective heat transfer coefficient for plate heat
exchanger [7] Francisco Taboas studied plate heat exchangers
as a generator and proved that the overall heat transfer
coefficient depends on temperature of hot water. He also
advised the use of waste heat or solar energy for such systems
[8].Handong Wanga studied Diffusion Absorption
Refrigeration driven by low-grade thermal energy such as
solar energy and waste heat sources which can reduce the
electricity [9]. The VARS has very low COP and these
systems occupy large space therefore the development of
more compact system is necessary to promote vapor
absorption systems. In the present study commercially
available compact brazed plate heat exchangers (BPHE) are
used as the main components such as evaporator, condenser,
absorber and generator. The system efficiency was
experimentally investigated for solar hot water temperature
in the range of 75°C to 90°C.The strong solution
concentration ie rich in refrigerant was in the range of 51.56%
to 73.77%.Integration of this system with milk processing is
an important step towards utilizing clean source of energy and
reduces electricity consumption.
Application of Solar Absorption Refrigeration in
Milk Pasteurization
Sanjay Mitkari, B P Ronge