Citation: Sagar,T.V.; Zavašnik, J.;
Finšgar, M.; Novak Tušar, N.; Pintar,
A. Evaluation of Au/ZrO
2
Catalysts
Prepared via Postsynthesis Methods
in CO
2
Hydrogenation to Methanol.
Catalysts 2022, 12, 218. https://
doi.org/10.3390/catal12020218
Academic Editors: Vincenzo Vaiano
and Olga Sacco
Received: 26 January 2022
Accepted: 11 February 2022
Published: 14 February 2022
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catalysts
Article
Evaluation of Au/ZrO
2
Catalysts Prepared via Postsynthesis
Methods in CO
2
Hydrogenation to Methanol
Tatiparthi Vikram Sagar
1
, Janez Zavašnik
2
, Matjaž Finšgar
3
, Nataša Novak Tušar
1
and Albin Pintar
1,
*
1
Laboratory for Environmental Sciences and Engineering, Department of Inorganic Chemistry and Technology,
National Institute of Chemistry, Hajdrihova 19, SI-1001 Ljubljana, Slovenia; tvikramsagar@gmail.com (T.V.S.);
natasa.novak.tusar@ki.si (N.N.T.)
2
Department of Gaseous Electronics, Jožef Stefan Institute, Jamova 39, SI-1000 Ljubljana, Slovenia;
janez.zavasnik@ijs.si
3
Faculty of Chemistry and Chemical Engineering, University of Maribor, SI-2000 Maribor, Slovenia;
matjaz.finsgar@um.si
* Correspondence: albin.pintar@ki.si; Tel.: +386-1476-0237; Fax: +386-1476-0460
Abstract: Au nanoparticles supported on ZrO
2
enhance its surface acidic/basic properties to produce
a high yield of methanol via the hydrogenation of CO
2
. Amorphous ZrO
2
-supported 0.5–1 wt.% Au
catalysts were synthesized by two methods, namely deposition precipitation (DP) and impregnation
(IMP), characterized by a variety of techniques, and evaluated in the process of CO
2
hydrogenation
to methanol. The DP-method catalysts were highly advantageous over the IMP-method catalyst. The
DP method delivered samples with a large surface area, along with the control of the Au particle
size. The strength and number of acidic and basic sites was enhanced on the catalyst surface. These
surface changes attributed to the DP method greatly improved the catalytic activity when compared
to the IMP method. The variations in the surface sites due to different preparation methods exhibited
a huge impact on the formation of important intermediates (formate, dioxymethylene and methoxy)
and their rapid hydrogenation to methanol via the formate route, as revealed by means of in situ
DRIFTS (diffuse reflectance infrared Fourier transform spectroscopy) analysis. Finally, the rate of
formation of methanol was enhanced by the increased synergy between the metal and the support.
Keywords: Au/ZrO
2
; CO
2
hydrogenation; methanol synthesis; in situ DRIFTS; CO
2
utilization
1. Introduction
The production of carbon-based pollutants through the utilization of fossil fuels has
increased enormously since the industrial revolution. Strategies to reduce CO
2
emissions
in the atmosphere are essential [1–4]. In this regard, CO
2
is considered to be an abundant
C1 source [5] that can be used as a raw material to produce vital value-added products,
such as syngas, dimethyl ether, formic acid, methane, higher hydrocarbons, and methanol,
etc. [6–8]. Among all of the CO
2
conversion routes, most studies in recent years have
been focused on CO
2
hydrogenation to methanol [9]. Methanol has several important
applications, including usage in the plastic industry and as a solvent in many important
organic reactions [1,10]. The main use of methanol is as a primary feedstock for the produc-
tion of different commodity chemicals [11]. Currently, industrial methanol production is
carried out using synthesis gas (CO/CO
2
/H
2
) with Cu/ZnO/Al
2
O
3
-based catalysts at high
pressure (50−100 bar) [8,12–14]. The CO and CO
2
hydrogenation reactions require high
pressure to ensure the maximum conversion and high selectivity towards methanol; hence,
the research focuses on the development of efficient catalysts for direct CO
2
hydrogenation
to methanol. The important reactions of methanol production are as follows:
CO
2
+ 3H
2
→ CH
3
OH + H
2
O → ΔH
◦
= −49.5 kJ mol
−1
(1)
CO
2
+H
2
→ CO + H
2
O → ΔH
◦
= +41.2 kJ mol
−1
(2)
Catalysts 2022, 12, 218. https://doi.org/10.3390/catal12020218 https://www.mdpi.com/journal/catalysts