Contents lists available at ScienceDirect
Journal of CO
2
Utilization
journal homepage: www.elsevier.com/locate/jcou
Stability and regenerability of acivated carbon used for CO
2
removal in pilot
DR-VPSA unit in real power plant conditions
Izabela Majchrzak-Kucęba
a,
⁎
, Dariusz Wawrzyńczak
a
, Aleksandra Ściubidło
a
, Janusz Zdeb
b
,
Wojciech Smółka
b
, Artur Zajchowski
b
a
Czestochowa University of Technology, Faculty of Infrastructure and Environment, Institute of Advanced Energy Technologies, Dabrowskiego Street 73, 42-201,
Czestochowa, Poland
b
TAURON Wytwarzanie S.A., Promienna Street 51, 43-603, Jaworzno, Poland
ARTICLE INFO
Keywords:
CO
2
Adsorption
Activated carbon
DR-VPSA unit
Flue gas
ABSTRACT
The world’s first results of stability and regenerability of activated carbon under flue gas conditions using DR-
VPSA (Dual-Reflux Vacuum-Pressure Swing Adsorption) method have been presented. Such assessment is ne-
cessary in the light of practical applications of adsorbents in numerous adsorption-desorption cycles in a large-
scale DR-VPSA adsorption unit. This is due to the fact that the useful life of an adsorbent has an effect of its costs
and, as a consequence, the viability of the adsorption plant and its advantage over the absorption method of CO
2
capture using amine solutions. The assessment of the stability and regenerability of adsorbents was based on the
analysis of activated carbon derived from a pilot DR-VPSA unit operating on real combustion gas for a period of
808 h. The pilot plant was set up under the Strategic Project in Tauron Wytwarzanie S.A. – The Łagisza Power
Plant in Poland. The stability of activated carbon was determined by performing the full analysis of the phy-
sicochemical properties on a samples taken from the adsorption column after many working cycles in the DR-
VPSA plant under real flue gas conditions. The regenerability of activated carbon was verified by assessing their
sorption capacity prior to, and after prolonged use in numerous adsorption-desorption cycles in the DR-VPSA
plant. The obtained information provide new knowledge of the CO
2
adsorption behaviour of the activated
carbon in response to flue gas exposure in pilot DR-VPSA adsorption units.
1. Introduction
The reduction of the anthropogenic emissions of greenhouse gases,
including CO
2
, to counteract the climate change, becomes the priority
for the actions of not only the EU but also the whole world [1]. One of
the technologies that may find application in the reduction of CO
2
emissions from both energy and other industrial plants is the adsorption
method. Particularly promising for CO
2
removal from flue gas seems to
be the VSA/VPSA technique (Vacuum Swing Adsorption/ Vacuum
Pressure Swing Adsorption), as in this method the CO
2
capturing pro-
cess is run at a pressure close to ambient pressure, thanks to which
there is no need to compress a huge flue gas volume to high pressures.
So, this technique provides a preferred method for removing carbon
dioxide from low pressure flue gas, due to the absence of excessive
pressurizing of the raw gas [2]. Against the adsorption technology ar-
gues the fact that, in contrast to the absorption technology, only few
pilot post-combustion flue gas CO
2
capture units are known, which
operate on real flue gas in power plants and other industrial plants
[3–11]. On the other hand, there are a lot of experimental and simu-
lation studies being conducted, including the analyses of economic
viability of those installations, which indicates a very good develop-
ment of the foundations of this technology [12–20]. The development
of the adsorption CO
2
capture method is favoured due to the simplicity
of operation and low energy consumption, which could be substantially
reduced through the selection of the adsorbent and the optimization of
the process cycles. The selection of the adsorbent is the one of the
important step in the design of a VPSA installation. Currently, only
activated carbon and zeolites can be used for a large-scale plant due to
availability and low costs. Other adsorbents (impregnated adsorbents,
MOFs) are expensive and not checked on a large scale [1–4]. Activated
carbon provides lower CO
2
/N
2
selectivity (6.1 [19]) (at 1 bar, 298 K) as
compared to other adsorbents: zeolite 13X (17.0 [19]), zeolite Na-Y
(14.5 [19]), MOF-5 (17.48 [18]), MOF-177 (17.48 [18]). At low pres-
sure (1 bar) activated carbon also shows lower CO
2
sorption capacity
(2.4 mol/kg) at 298 K than zeolite 13X (4.0 mol/kg [20]), MOF-74
(4.0 mol/kg [20]) and other adsorbents. In the case of activated carbon
https://doi.org/10.1016/j.jcou.2018.11.003
Received 3 August 2018; Received in revised form 9 October 2018; Accepted 3 November 2018
⁎
Corresponding author.
E-mail address: izak@is.pcz.czest.pl (I. Majchrzak-Kucęba).
Journal of CO₂ Utilization 29 (2019) 1–11
2212-9820/ © 2018 Elsevier Ltd. All rights reserved.
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