Hindawi Publishing Corporation
Journal of Powder Technology
Volume 2013, Article ID 268070, 7 pages
http://dx.doi.org/10.1155/2013/268070
Research Article
Sol-Gel Synthesis of Mullite Starting from
Different Inorganic Precursors
Lucia Téllez Jurado,
1
Rosa María Arévalo Hernández,
1
and Enrique Rocha-Rangel
2
1
ESIQIE-I P N, UPALM-Zacatenco, Lindavista, 07738 M´ exico, DF, Mexico
2
Universidad Aut´ onoma Metropolitana, Avendia San Pablo 180, Colonia Reynosa-Tamaulipas, 02200 M´ exico, DF, Mexico
Correspondence should be addressed to Enrique Rocha-Rangel; erochar@upv.edu.mx
Received 17 March 2013; Revised 19 June 2013; Accepted 19 June 2013
Academic Editor: Tierry Barriere
Copyright © 2013 Lucia T´ ellez Jurado et al. Tis is an open access article distributed under the Creative Commons Attribution
License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly
cited.
Using silicotetraetilortosilicate (TEOS) mixed with aluminum tri-sec-butoxide (TSBAI) or aluminum cloaures mullite ceramics
were created by the sol-gel method. Te quantities used of each substance were those that led to obtain stoichiometric mullite
(3Al
2
O
3
⋅2SiO
2
). Te experimental methodology used for obtaining mullite consisted in: sol-gel synthesis of precursor materials,
isothermal treatment of those materials, and characterization of resulting materials. In order to determine the advance of
reactions during mullite formation, isothermal treatments between 300
∘
C and 1600
∘
C were performed, keeping the samples at
each temperature during 4 h. From XRD results, it may be said that precursor powders originally amorphous start to crystallize in
Al
2
O
3
and SiO
2
at 1200
∘
C, and the mullite formation starts at 1200
∘
C, with being completed at 1600
∘
C. Te use of TSBAI favors the
formation of mullite crystals at lower temperature. From SEM observations a microstructure that presents primary mullite with
randomly oriented grains of secondary mullite with acicular shapes and sizes that range between 1.25 and 1.50 m long may be
determined.
1. Introduction
Materials from the SiO
2
-Al
2
O
3
system play an important role
in the development of traditional and advanced ceramics.
Mullite, a material obtainable at atmospheric pressures, is
part of this system. Mullite is a rare mineral not found in
abundant quantities in nature; although most of traditional
ceramics have it as part of their fnal composition for mineral
aluminosilicates are regularly used for its manufacturing. Te
importance of mullite lies in its good mechanical, thermal,
chemical, and electrical properties which remain under
elevated temperatures (about 1500
∘
C) [1–3]. Conventionally,
mullite is produced by high temperature calcination of
mixtures of SiO
2
and Al
2
O
3
[4]. Te activation of energy
for ion difusion that takes place through the network of
energy requires high temperatures; therefore, high sintering
temperatures are required (>1700
∘
C) to obtain dense bodies
of mullite [5]. Moreover, the sol-gel process enables the
production of amorphous and polycrystalline materials with
special characteristics starting from submicron powders of
high purity [6–8]. Its usefulness lies in the fact that it
requires low temperatures to obtain dense bodies compared
to traditional manufacturing methods by fusion [6–8]. One
of the many uses of mullite takes place in the electronics
industry where it is used as substrate [1, 3]. A substrate
is the support on which an electronic circuit, consisting
of conductors, dielectrics, and integrated components, is
mounted. Te choice of substrate depends on the thermal,
mechanical, and electrical characteristics of the circuit. Based
on the above, the aim of this research is the development and
characterization of mullite ceramics by the sol-gel method, in
search of its applications as a substrate in electronics.
2. Experimental
Te following experimental methodology for obtaining mul-
lite consisted in the following steps.
(i) Sol-gel synthesis of the mullite precursor materials.