Multifunctional and fully aliphatic biodegradable polyurethane foam
as porous biomass carrier for biofiltration
Hynek Bene
s
a, *
,V
era Vl
ckov
a
b
, Aleksandra Paruzel
a
, Olga Trhlíkov
a
a
, Jan Chalupa
b
,
Lívia Kanizsov
a
a
, Kate
rina Skleni
ckov
a
a
, Martin Halecký
b, **
a
Institute of Macromolecular Chemistry, Czech Academy of Sciences, Heyrovsk eho n am. 2, Prague 6, 162 06, Czech Republic
b
Department of Biotechnology, Faculty of Food and Biochemical Technology, University of Chemistry and Technology Prague, Technick a 5, Prague 6, 166 28,
Czech Republic
article info
Article history:
Received 16 January 2020
Received in revised form
16 March 2020
Accepted 21 March 2020
Available online 23 March 2020
Keywords:
Polyurethane
Foam
Biofilter
Biodegradation
Enzyme
abstract
Water-blown fully aliphatic polyurethane foam was prepared at room temperature from trimer of
hexamethylene diisocyanate and poly(diethylene glycol adipate) diol and post cured at 55
C. In contrast
to aromatic-based PUR foam analog, the produced flexible PUR foam exhibited highly porous structure
with open cell content of 94% and average cell size of 700 mm. Therefore, it was subsequently tested as
biodegradable cellular carrier of microorganisms (fungus Fusarium solani and bacterium Pseudomonas
sp.) for biofiltration. Firstly, tests on enzyme activities (lipase, protease and urease) and utilization of PUR
foam as the sole carbon and nitrogen source and determination of degradation products were carried
out. Fusarium solani shown much higher both enzyme and degradation activities and higher spectrum of
degradation products. Finally, the performance of a biofilter packed with the developed cellular carrier
was investigated for removal of a mixture of acetone, propionic acid, ethyl acetate, toluene and a-pinene.
Proven sorption properties of PUR foam against all pollutants and a high maximum elimination capacity
of 218 ± 33 g m
3
h
1
make the new lightweight biofilm PU carrier suitable for this application due to
their multi-functionality.
© 2020 Elsevier Ltd. All rights reserved.
1. Introduction
Open-porous materials are nowadays highly desirable in
many biotechnological processes as substrates and carriers of
microbial biomass. Nowadays, various synthetic materials such as
vermiculite, perlite, polyethylene or expanded polyurethane
(PUR) are used. However, these materials are biologically inac-
tive, i.e. they provide only a surface for the immobilization of
biomass and biofilm formation, while the growth of microor-
ganisms must be supplied by the added nutrient solution. From
this point of view, the ideal biomass carrier should i) have a high
specific surface area and a high open pore content to facilitate
flow, ii) maintain its structural integrity during long-term oper-
ation, and iii) should also allow effective immobilization of mi-
croorganisms and nutrient supply.
Advantageously, variable chemical composition of PUR foams
enables to modify surface properties and thus to adjust in-
teractions between foam and other substances. Therefore, be-
sides traditional application fields (building industry, cushioning,
automotive, etc.), recently PUR foams with different morphol-
ogies have been used in new environmentally-oriented applica-
tions as materials for sorption of volatile [1 ,2] and semi-volatile
[3] organic compounds in air and water treatments, and as PUR
sorbents for pesticides [4]. Currently, intensive research is also
focused on the use of PUR (nano)particles as drug delivery sys-
tems [5]. Open-cell PUR foams were used in biofilters [6] and in
biotrickling filters [7] for waste air treatment as an inexpensive
lightweight packing material with high surface area for cell
attachment and biofilm development.
Currently used commercial PUR foams based on aromatic pol-
yisocyanates are not biologically active; i.e. they do not serve as a
source of nutrients for microorganisms and they do not biodegrade.
Moreover, presence of residual highly toxic aromatic isocyanates
and formation of toxic compounds during PUR foam degradation
(e.g. aromatic diamines formation during foam photo-oxidation)
* Corresponding author.
** Corresponding author.
E-mail addresses: benesh@imc.cas.cz (H. Bene s), martin.halecky@vscht.cz
(M. Halecký).
Contents lists available at ScienceDirect
Polymer Degradation and Stability
journal homepage: www.elsevier.com/locate/polydegstab
https://doi.org/10.1016/j.polymdegradstab.2020.109156
0141-3910/© 2020 Elsevier Ltd. All rights reserved.
Polymer Degradation and Stability 176 (2020) 109156