Unsupervised weld defect classification in radiographic images using
multivariate generalized Gaussian mixture model with exact
computation of mean and shape parameters
Nafaa Nacereddine
a,
*, Aicha Baya Goumeidane
a
, Djemel Ziou
b
a
Research Center in Industrial Technologies CRTI, P.O.Box 64, Chéraga 16014, Algiers, Algeria
b
DMI, Université de Sherbrooke, Québec, QC J1K 2R1, Canada
A R T I C L E I N F O
Article history:
Received 2 October 2018
Received in revised form 23 January 2019
Accepted 11 February 2019
Available online xxx
Keywords:
Mixture model
Multivariate GGD
Radiography
Weld defect
Classification
A B S T R A C T
In industry, the welding inspection is considered as a mandatory stage in the process of quality assurance/
quality control. This inspection should satisfy the requirements of the standards and codes governing the
manufacturing process in order to prevent unfair harm to the industrial plant in construction. For this
purpose, in this paper, a software specially conceived for computer-aided diagnosis in weld radiographic
testing is presented, where a succession of operations of preprocessing, image segmentation, feature
extraction and finally defects classification is carried out on radiographic images. The last operation
which is the main contribution in this paper consists in an unsupervised classifier based on a finite
mixture model using the multivariate generalized Gaussian distribution (MGGD). This classifier is newly
applied on a dataset of weld defect radiographic images. The parameters of the nonzero-mean MGGD-
based mixture model are estimated using the Expectation-Maximization algorithm where, exact
computations of mean and shape parameters are originally provided. The weld defect database represent
four weld defect types (crack, lack of penetration, porosity and solid inclusion) which are indexed by a
shape geometric descriptor composed of geometric measures. An outstanding performance of the
proposed mixture model, compared to the one using the multivariate Gaussian distribution, is shown,
where the classification rate is improved by 3.2% for the whole database, to reach more than 96%. The
efficiency of the proposed classifier is mainly due to the flexible fitting of the input data, thanks to the
MGGD shape parameter.
© 2019 Elsevier B.V. All rights reserved.
1. Introduction
In any welding process the quality of the weld is a function of
the interaction of a large number of variables. That is why, it is
difficult to completely control the welding process because, even if
the best care is taken during selecting the materials, joint design or
welding procedure, many of the welds will contain some
imperfections referred to as discontinuities. The latter must
imperatively be detected and identified to prevent any damage
to the industrial plant in question. Obviously, any manufacturer
aims to prevent as far as possible the production of defective welds.
However, the difficulty and the cost of consistently producing
welds without any defect is such that we must accept the fact that
the welded structures produced at an economic cost may contain a
proportion of weld defects. Therefore, we need to know the
significance of the different weld defects in terms of weld
performance so that we can define a safe and realistic tolerance
limit for defects [1]. One way to perform weld inspection is to
impart Nondestructive Testing (NDT) procedures (1) immediately
after the fabrication to make sure the welded joint is defect-free
and (2) during the service life of welded components to ensure that
no unacceptable defects are present and grow [2].
Mainly used in the petroleum, petrochemical, nuclear and
power generation industries, the radiographic testing (RT), being a
part of NDT, has played an important role in the inspection of
welds. This technique uses penetrating and ionizing radiations
such as X-rays or gamma rays to detect, in a welded joint, internal
discontinuities such as, porosity, crack, lack of penetration, lack of
fusion, solid inclusion, undercut, etc. [3]. The obtained radiograms
are then manually examined by a radiography expert in order to
detect the presence of possible flaws that could occur after the
welding operation. Afterward, the expert proceeds to their
quantification and their identification to decide about their
acceptance or rejection according to the requirements of the weld
RT standards and codes. To this end, because of the high developed
* Corresponding author.
E-mail addresses: n.nacereddine@crti.dz (N. Nacereddine),
a.goumeidane@crti.dz (A.B. Goumeidane), djemel.ziou@usherbrooke.ca (D. Ziou).
https://doi.org/10.1016/j.compind.2019.02.010
0166-3615/© 2019 Elsevier B.V. All rights reserved.
Computers in Industry 108 (2019) 132–149
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Computers in Industry
journal homepage: www.elsevier.com/locat e/compind