International Journal of Recent Technology and Engineering (IJRTE)
ISSN: 2277-3878, Volume-8 Issue-5, January 2020
827
Published By:
Blue Eyes Intelligence Engineering
& Sciences Publication
Retrieval Number: C6701098319 /2020©BEIESP
DOI:10.35940/ijrte.C6701.018520
Abstract: The reported research explains energy saving
opportunity in welding process dominated industry carried out for
different small and medium scale enterprises that produce
components for agricultural applications. The study concentrates
the energy audit on the agricultural implements and tractor trailer
industries as the agriculture is the main occupation of India. A
total number of 15 small and medium scale industries are
considered for the energy audit. The investigations revealed
welding operation as a major energy consumer in agriculture
implement industries contributing to about 84% of the total
energy consumption. The welding machine efficiency varies from
35% to 50% in the considered industrial clusters. Based on the
results it is suggested that the energy saving can be increased by
40% - 45% by adoption of inverter arc welding technology.
Keywords: About four key words or phrases in alphabetical
order, separated by commas.
I. INTRODUCTION
small and medium enterprises (SMEs) are recognized as
the backbone or engine to economic development of any
country as they generate employment and wealth [1]. Growth
of SMEs is a means to attain equitable development of nation.
Even with their vital contributions to the nation, SMEs face
the closure threat on account of the higher energy
consumption that in turn leads to environment degradation. It
is in this context that it was identified to be important to study
the present energy consumption pattern in the SMEs to
suggest or for the adaptation of new/modern technology for
efficient energy techniques and for the cleaner production.
Energy is essential to achieve economic, social and
environmental objectives of the sustainable human
development [2]. The relationship between use of energy and
economic growth has been a subject of inquiry as it is
considered to be one of the important driving forces of
economic growth in developed and developing countries [1].
For any country, the supply and appropriate use of effective
energy is a primary condition for economic development [3].
One of the main pillars of modern industry is uninterrupted
Revised Manuscript Received on January 15, 2020
* Correspondence Author
Shankara Naik *, Department of Mechanical Engineering, Government
Engineering College, Haveri, Karnataka, India.
Mallur S B, Department of Studies in Mechanical Engineering,
University B.D.T. college of Engineering, Davangere, India.
Virupaxi Bagodi, Department of Mechanical Engineering, Government
Engineering College, Talakal, Koppal District, Karnataka, India.
Laxmana Naik L, Department of Mechanical Engineering, MCE,
Hassan. Karnataka, India.
P P Revankar, Department of Mechanical Engineering, BVBCET,
Hubli, India.
supply of energy at a reasonable price [4].
The various forms of energy used in Indian Industry
include electrical energy, thermal energy and natural gas
energy. The electricity is main source of energy for the small
scale industries (SSI) that are found consume around 76% of
total energy consumption. Subramanian [5] conducted survey
of SSI units in Karnataka and their analysis assert that the
energy saving potential in SSI can be increased up to an extent
of 32%. Schulze et al. [6] reviewed the previous findings on
energy management in industries and reported that energy
management leads to large energy savings which remains
untapped. Energy management is the combination of energy
efficiency activities, techniques and management of related
processes [7]. Energy management helps achieve
competitiveness in industries [8]. Anisimova [9] analysed the
energy management in the Russian enterprises and noted that
there is a lack of information on positive effects of the
application of energy management system. Further,
researchers assert that the management is merely interested in
obtaining the certification
From the aforementioned literature, it is clear that the
energy management is more important in economic and
technical issues which are varied out effectively by energy
audits. Authors found that there are very limited studies on
energy audit of jeans garments, agriculture implements and
tractor trailers, food products, and coir and coir products
clusters. The present study concentrates on the energy audit of
agricultural industries which mainly uses the electrical energy
as the main source of energy for different processes. For this
purpose a total 15 SMEs are selected for the investigation of
energy losses occurring at the various sections of the
industries and the consumption of energy by the different
sections in the industry is reported. Based on the results a
possible alternative method to minimize the energy loss is
suggested. Further, contribution of alternative technique on
the emission rate is also highlighted
II. METHODOLOGY
The present study involves the systematic auditing of
SMEs involved in manufacture of agriculture equipment in
the area covering Hubli-Dharwad industrial cluster in
Karnataka state of India. The present work explains the
selection of industries, pre energy audit phase and detailed
energy audit phase. In the pre audit phase the details of
machine, equipment and appliances used in the industry is
collected and finally identified the measuring instruments
required for conducting the energy audit. The detail audit
involves the estimation of
energy consumption and losses
for each and every
Energy Management in Welding Intensive
Industrial Cluster: Energy Saving opportunity
Shankara Naik, Mallur S B, Virupaxi Bagodi, Laxmana Naik L, P P Revankar