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Fusion Engineering and Design
journal homepage: www.elsevier.com/locate/fusengdes
Fourier-domain post-processing technique for Digital Focus Array imaging
with Matrix phased array for ultrasonic testing of ITER components
D.O. Dolmatov
a,
⁎
, D.G. Demyanyuk
a
, A.H. Ozdiev
a
, R.V. Pinchuk
b
a
National Research Tomsk Polytechnic University, 634050 Tomsk, Russia
b
ACS-Solutions GmbH, Science Park 2, 66123 Saarbrücken, Germany
ARTICLE INFO
Keywords:
Ultrasonic nondestructive testing
Ultrasonic imaging
Matrix phased arrays
Quality control
ABSTRACT
The high demands on the quality of the components of the International Thermonuclear Experimental Reactor
(ITER) create the need to apply methods of nondestructive testing which are able to provide accurate and
reliable results. One such technique is Digital Focus Array ultrasonic imaging with Matrix phased arrays. The
application of this approach is linked with the need to process huge sets of data in order to obtain images of
controlled objects. In this article, we propose the technique of computationally efficient Fourier-domain post-
processing. This algorithm is based on Fast Fourier transformations and calculations in frequency domains and
can be applied in immersion and contact testing. The performance of this technique was examined experi-
mentally.
1. Introduction
The fabrication of International Thermonuclear Experimental
Reactor (ITER) components demands strict quality control. An im-
portant part of this quality control is the application of nondestructive
testing methods. Immersion pulse-echo ultrasonic testing is considered
as one of the methods which can be used for the inspection of ITER
components [1,2].
Advanced approaches can be used to increase the versatility, pre-
cision and accuracy of immersion ultrasonic testing. The application of
Local Immersion technique allows obtaining the consistent coupling in
case of big objects inspection. The Local Immersion technique is based
on the formation of the water layer between the ultrasonic transducer
and the controlled object by the application of a local water bath; this
provides the required acoustic contact between the surface of controlled
object and the transducer. This technique could be useful for the testing
of objects which cannot be inspected through the conventional method
of immersion ultrasonic testing due to their size or in the scenario of in-
site inspections [3].
Furthermore, it is possible to increase the precision and reliability of
ultrasonic inspections by applying systems which process the measured
echodata. Such systems allow obtaining high resolution images of the
flaws in a controlled object. These images allow determining size of the
flaws, their shape and location in specimen. This information can be
used for reliability assessment of the controlled objects.
Ultrasonic post-processing techniques aim to solve the inverse
scattering problem. The quality of results is determined by the accuracy
of applied post-processing technique and the size of measured data.
Phased array probes can be used to obtain comprehensive data about
the internal structure of a controlled object. These type of ultrasonic
probes consist of numerous elements (which are mounted in a singular
casing). Multi-channel electronic units operate transmission and re-
ception of ultrasonic signals for each element. Application of Digital
Focus Array or Full Matrix Capture techniques by using phased arrays
presupposes the utilization of all combinations of transmitter and re-
ceiver elements for the sampling of ultrasonic data [4]. The main ad-
vantage of applying the Digital Focus Array technique is linked with the
ability to obtain high-resolution images of the flaws in a controlled
object.
All varieties of existing phased array probes could be divided into
linear and matrix arrays. Matrix phased arrays are ultrasonic probes
which use the two-dimensional locating of elements; this allows us to
obtain a three-dimensional image in a single position. These probes in
immersion testing could provide us with precise results and reduce
inspection time. However, huge sets of data need to be processed in
order to obtain such an image. In this case, the computationally effi-
cient post-processing techniques could be applied for obtaining the
high-resolution images of the flaws in controlled objects with accep-
table speed.
https://doi.org/10.1016/j.fusengdes.2017.11.020
Received 21 July 2017; Received in revised form 9 November 2017; Accepted 22 November 2017
⁎
Corresponding author.
E-mail address: dolmatovdo@tpu.ru (D.O. Dolmatov).
Fusion Engineering and Design 126 (2018) 124–129
0920-3796/ © 2017 Elsevier B.V. All rights reserved.
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