Citation: Kouam, J.; Songmene, V.;
Bahloul, A.; Samuel, A.M.
Characterization of Si and SiO
2
in
Dust Emitted during Granite
Polishing as a Function of Cutting
Conditions. Materials 2022, 15, 3965.
https://doi.org/10.3390/
ma15113965
Academic Editor: Zhenyu Zhang
Received: 11 April 2022
Accepted: 24 May 2022
Published: 2 June 2022
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materials
Article
Characterization of Si and SiO
2
in Dust Emitted during Granite
Polishing as a Function of Cutting Conditions
Jules Kouam
1
, Victor Songmene
1,
* , Ali Bahloul
2
and Agnes M. Samuel
1
1
Department of Mechanical Engineering, École de Technologie Supérieure (ÉTS), 1100 Notre-Dame Street West,
Montréal, QC H3C 1K3, Canada; jules.kouam@etsmtl.ca (J.K.); agnes-marie.samuel@etsmtl.ca (A.M.S.)
2
Institut de Recherche Robert-Sauvé en Santé et Sécurité du Travail (IRSST), Montréal, QC H3A 3C2, Canada;
ali.bahloul@irsst.qc.ca
* Correspondence: victor.songmene@etsmtl.ca
Abstract: Particles emitted during manufacturing processes such as polishing can represent a serious
danger for the environment and for occupational safety. The formation mechanisms responsible for
these dust emissions include chip formation, friction at the tool/workpiece and chip/tool interfaces,
shearing and cutting. These mechanisms thus depend on workpiece and tool properties, as well as
the polishing conditions. In the case of granite polishing, particle emissions during polishing can
contain chemical compounds such as silica, which represent harmful health risks for the worker. It
is therefore important to characterize the particles emitted and to search for possible interactions
between the particles (size and composition) and the machining conditions in order to find ways
of reducing emissions at the source. In this study, an investigation was undertaken to characterize
the particles emitted during granite polishing as a function of polishing conditions, type of granite,
and abrasive grit sizes used. Scanning electron microscopy (SEM) was employed for particle mor-
phology characterization and particle grain size and chemical composition were evaluated using
X-ray diffraction (XRD) and energy dispersive X-ray (EDX) techniques, respectively. Results show
that the influence of polishing speed and feed rate on particle emission depends mainly on the
granite type used, providing useful information for controlling the polishing procedure, and thereby
dust emission.
Keywords: granite polishing; machining conditions; crystalline silica; particle characterization;
occupational safety
1. Introduction
Granite is an appreciated material because of its high mechanical properties such as
wear resistance and good stability. It is also useful for house and building decorations,
landscaping, and urban development, etc.
Polishing is the machining operation most used for shaping granite compared to
drilling, grinding, and saw milling. The aim of polishing is to grind the surface of the work-
piece and produce the desired finished surface quality. During this process, the abrasive
used scrapes the surface and generates chips and particles, where particle emissions could
be compared to the removal of very small chips. Yilmaz et al. (2013) [1] studied the effect
of cutting tools on chip thickness during machining of granite and reported that a sharp
cutting tool produces larger chips than a worn tool.
According to Ling (1993) [2] and Li (1990) [3], after polishing, a thin ‘glossy film’ covers
the surface of the granite workpiece. To learn more about it, Huang et al. (2002) [4] carried
out an investigation to elucidate the appearance of this glossy film. However, no authors
addressed the composition of the glossy film.
In the studies of Xie (2010) [5] and Xie and Tamaki (2007) [6], it was found that
depending on the machining process applied, the type of abrasive used depended on the
Materials 2022, 15, 3965. https://doi.org/10.3390/ma15113965 https://www.mdpi.com/journal/materials