Hindawi Publishing Corporation
Advances in Mechanical Engineering
Volume 2013, Article ID 685157, 7 pages
http://dx.doi.org/10.1155/2013/685157
Research Article
Biomass Combustion Control and Stabilization
Using Low-Cost Sensors
Ján Pite8, Jana MiDáková, and Alexander Hošovský
Faculty of Manufacturing Technologies with a Seat in Preˇ sov, Technical University of Koˇ sice, Bayerova 1, 080 01 Preˇ sov, Slovakia
Correspondence should be addressed to Jana Miˇ z´ akov´ a; jana.mizakova@tuke.sk
Received 12 August 2013; Accepted 9 December 2013
Academic Editor: Junwu Wang
Copyright © 2013 J´ an Pitel’ et al. Tis is an open access article distributed under the Creative Commons Attribution License, which
permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.
Te paper describes methods for biomass combustion process control and burning stabilization based on low-cost sensing of carbon
monoxide emissions and oxygen concentration in the fue gas. Te designed control system was tested on medium-scale biomass-
fred boilers and some results are evaluated and presented in the paper.
1. Introduction
Te quality and efciency of combustion process versus
air pollution is a global problem of not only economically
developed countries, but also poor countries in the world.
Currently, the consumption of power includes a high propor-
tion of heat production in some countries.
Small-scale biomass-fred boilers with a fuel in the form
of woodchips, possibly sawdust or other secondary wood-
working production sources, are ofen operated uncontrolled
or with a very simple control mechanism, mostly mechanical
controller. Te environmental contribution of such uncon-
trolled or poorly controlled boilers in comparison with fossils
fuels ones can be very small if any [1]. A typical issue is
an improperly controlled air-to-fuel ratio during transition
states (e.g., boiler lighting, burn-out phase, sudden increase
of power demand, etc.) [2]. Such poor control method moves
combustion process out of optimal combustion interval and
causes signifcant heat loses and high emission production.
Emissions usually consist of solid organic carbon, which in
combination with ash is visible part of emissions [3–5]. Tese
problems ofen appear also in medium-scale biomass-fred
boilers.
During the last decade, a substantial efort has been spent
to improve the biomass boiler design. Tis resulted in an ef-
ciency increase. However, development of control algorithms
ensuring optimality of combustion process is quite behind in
the development of the design. One way in the combustion
process control algorithm development is to modify a control
algorithm used on medium- or full-scale boilers and adapt
it to small-scale boilers. Tis approach can be partially used,
but it runs against some specifcs of small-scale boilers [6, 7].
Main diferences of small-scale boilers cover [8]
(i) faster fuctuation of a combustion process due to a
smaller mass of combustion chamber walls;
(ii) higher sensitivity of a combustion process to external
infuences;
(iii) a poor and nonperiodical maintenance due to care-
lessness of many users;
(iv) unserviced sensors with uncertain measurements;
(v) the budget for automation of a boiler necessity of
keeping low, and so forth.
In solving of project “Research and development of intel-
ligent control systems for biomass based heat production and
supply,” we dealt with possibilities of increasing of biomass
combustion efciency by using low-cost carbon monoxide
(CO) emissions and oxygen (O
2
) concentration sensors
instead of commonly used fue gases analyzer. Tis analyzer
is quite expensive for continuous emission sensing in small-
scale and also medium-scale biomass-fred boilers unlike
in large-scale boilers, where the price of control system
including analyzer is not so important. In order to increase
combustion efciency and to decrease emission production
in medium-scale biomass-fred boilers, we designed new
control algorithms for fuel supply and for combustion process