Annals of Operations Research
https://doi.org/10.1007/s10479-019-03341-9
S.I.: OR FOR SUSTAINABILITY IN SUPPLY CHAIN
MANAGEMENT
An integrated DEMATEL Six Sigma hybrid framework
for manufacturing process improvement
Anshu Gupta
1
· Pallavi Sharma
2
· Akansha Jain
3
· Hongbo Xue
4
· S. C. Malik
2
·
P. C. Jha
3
© Springer Science+Business Media, LLC, part of Springer Nature 2019
Abstract
Six Sigma is a widely practiced, systematic, and structured methodology embedded with sta-
tistical methods and managerial philosophies for quality improvement by large firms along
with small firms in the industrialized economies. Application of Six Sigma in Micro Small
Medium Enterprises (MSMEs) in developing economies is limited due to several barriers
these firms face. In academic literature, there is unavailability of sufficient evidence of suc-
cessful implementation of the practice in these firms to encourage and provide a roadmap for
its implementation. Thus, there is a need for studies that presents frameworks with illustrative
case studies demonstrating the implementation of Six Sigma in MSMEs. In the present times,
MSME firms in developing economies are facing competition from world leaders, and thus
it has become essential for them to focus on the quality of their manufacturing products and
at the same time being productive and efficient. Moreover, in the literature, it is observed that
the potential of operations research (OR) methods is not sufficiently explored in Six Sigma
studies. OR-based methods and tools should be integrated into Six Sigma implementation
frameworks as these methods expand the application portfolio and tackle some of the barriers
that limit the application of Six Sigma in small-scale firms. In this paper, a Six Sigma imple-
mentation framework for an MSME organization is developed incorporating Multi Criteria
Decision Making (MCDM) tool Decision-Making Trial and Evaluation Laboratory, apart
from other conventional tools like cause and effect analysis, benefit effort analysis, Pareto
analysis, control charts, etc. The proposed framework is illustrated in detail with the help of
a real-life case study of an MSME in India. The results obtained after the implementation of
this framework signify that the incorporation of MCDM in Six Sigma lead to a significant
improvement in the sigma level of the firm despite of unavailability of sufficient resources.
Keywords Six Sigma · Micro Small Medium Enterprises · Multi-Criteria Decision
Making · Operations research · Cause and effect matrix
B Hongbo Xue
hongbo.xue@mail.nankai.edu.cn
Extended author information available on the last page of the article
123