Fuel Processing Technology xxx (xxxx) xxx
Please cite this article as: Yoichiro Araki, Fuel Processing Technology, https://doi.org/10.1016/j.fuproc.2020.106673
0378-3820/© 2020 Elsevier B.V. All rights reserved.
Research article
Effects of carrier gas on the properties of soot produced by
ethylene pyrolysis
Yoichiro Araki
a
, Yoshiya Matsukawa
a, *
, Yasuhiro Saito
a
, Yohsuke Matsushita
a
,
Hideyuki Aoki
a
, Koki Era
a, b
, Takayuki Aoki
b
a
Graduate School of Engineering, Tohoku University, 6-6-07 Aoba, Aramaki, Aoba-ku, Sendai 980-8579, Japan
b
Asahi Carbon Co., Ltd., 2 Kamomejima-cho, Higashi-ku, Niigata 950-0883, Japan
A R T I C L E INFO
Keywords:
Soot properties
Carrier gas effect
Pyrolysis
Particle size distribution
Crystallites
Primary particle diameter
ABSTRACT
Herein, we investigate the mechanism of soot formation produced by controlled-temperature pyrolysis of
ethylene in Ar, He, or N
2
and analyze the size distributions of soot particles to understand soot aggregation and
nucleation behavior. Additionally, we probe the reactivity of soot, revealing that soot particles were highly
unlikely to react with molecules of the above carrier gases. The use of Ar is demonstrated to promote soot
production, facilitate crystalline growth, and increase the diameter of primary soot particles, while the use of He
has an opposite effect, which is ascribed to the large size of the former molecules and the small size of the latter
ones. Consequently, the soot generation mechanism is found to be affected by carrier gas type.
1. Introduction
Air pollution, one of the most important environmental issues facing
mankind, largely results from the emission of particulate aerosols such
as soot into the atmosphere. In particular, soot particles can very
effectively absorb sunlight and convert it into heat, thereby signifcantly
contributing to global warming and harming the environment [1].
Furthermore, the genesis of soot particles is believed to involve the
formation of strongly carcinogenic polycyclic aromatic hydrocarbons
(PAHs) [2]. Consequently, the crystallites, morphology, and genesis of
soot particles and generation mechanisms of PAHs have been exten-
sively investigated to minimize soot production and emission [3–19]. On
the other hand, soot is an important industrial product (carbon black,
CB) widely used for tire and ink fabrication. The morphology of CB
strongly affects the energy loss and wear resistance of tires, which makes
the development of highly accurate techniques for CB morphology and
properties control a task of high practical signifcance [20–25].
Currently, the above goal is mostly achieved by trial-and-error, since
CB particles are generated in a very short period of time at high tem-
perature. Transcending the empirical control method and controlling
the morphology with theoretical one based on the CB generation
mechanism will make it possible to control its morphology with suff-
cient accuracy. Therefore, to deeply understand factors affecting CB
morphology, one needs to investigate CB generation mechanism.
The mechanism of CB generation resembles that of soot generation
and can be divided into the stages of macromolecular nuclei formation
and aggregation. The former stage features feedstock pyrolysis to
generate PAHs that are further decomposed to produce soot nuclei.
Shukla et al. analyzed chemical species generated by pyrolysis of various
feedstocks by time-of-fight mass spectrometry and demonstrated that
PAH formation involved hydrogen abstraction – carbon addition, phenyl
addition/cyclization, and methyl addition/cyclization as the three main
mechanisms [26–29], while Ono et al. showed that the addition-
cyclization mechanism is particularly important for the generation of
large-molecular-weight PAHs [30]. After PAH generation, soot nuclei
fuse with each other to afford spherical soot particles. In the subsequent
aggregation stage, these spherical particles undergo Brownian move-
ment and continuously collide with each other to form soot aggregates.
Additionally, Ono et al. pointed out that CB formation involves the
reduction of soot particle surface area via sintering [22]. Despite the
above insights, the extremely short time scale of CB production and the
multitude of involved processes complicate further mechanistic
investigations.
In general, CB is industrially manufactured via continuous thermal
decomposition of feedstocks using the heat supplied by fuel combustion
[31]. In this process, CB formation takes place in the presence of large
amounts of nitrogen and other atmospheric (carrier) gases, the mole-
cules of which are believed to act as third bodies in radical reactions
* Corresponding author.
E-mail address: matsukawa@tohoku.ac.jp (Y. Matsukawa).
Contents lists available at ScienceDirect
Fuel Processing Technology
journal homepage: www.elsevier.com/locate/fuproc
https://doi.org/10.1016/j.fuproc.2020.106673
Received 25 June 2020; Received in revised form 15 October 2020; Accepted 8 November 2020