SiOC-Accelerated Graphene Grown on SiO
2
/Si with
Tunable Electronic Properties
Paul D. Garman, Hao Yang, Ying-Chieh Yen, Jianfeng Yu, Kwang Joo Kwak,
Veysi Malkoc, Vishank V. Talesara, Ly J. Lee,* and Wu Lu*
A facile method is developed for fast and high-coverage graphene growth on
silicon wafers with covalent bonding by using atmospheric pressure chemical
vapor deposition (APCVD) with methane as the carbon source and high
temperature silicone rubber as the silicon oxycarbide (SiOC) source. The
SiOC transition layer can facilitate and accelerate the formation of graphene.
The formation of graphene networks with strong covalent bonding provides a
combination of unique properties including higher mechanical strength and
lower friction coefficient than a silicon wafer, excellent electrical conductivity,
and high carrier mobility up to 275 cm
2
V
1
s
1
.
Graphene is of particular interests due to its unique 2-D features
among the carbon allotropes.
[1]
The hexagonal structure of
carbon atoms within the 2-D graphene nanosheets gives rise to
exceptional electrical conductivity, high thermal conductivity,
large surface areas, strong mechanical properties, low friction
coefficient, and excellent corrosion resistance.
[2–4]
Several
strategies have been reported for manufacturing graphene for
practical applications, including chemical or thermal exfoliation
of graphite oxide,
[4–6]
epitaxial growth,
[7]
mechanical cleavage,
[8,9]
and chemical vapor deposition (CVD).
[9,10]
Metal-catalyzed CVD
of graphene growth on copper and nickel foils has been proven to
be one of the most promising strategies for large-scale synthesis
and growth of thin graphene films.
[11,12]
However, the graphene
film on copper or nickel has to undergo several processes to be
transferred onto a silicon wafer substrate for electronic and
display applications.
[12]
Ideally if graphene is grown on Si wafers with SiO
2
gate
dielectric on the surface, back-gated field effect transistors (FETs)
can be readily fabricated. CVD growth methods have been
reported by several groups to grow graphene directly on Si
substrates.
[13–21]
A mobility of 530 cm
2
V
1
s
1
has been demonstrated on SiO
2
/Si
substrates.
[17]
However, the growth of
graphene turned out to be very slow with
poor surface coverage. Furthermore, the
lack of atomic bonding between the
graphene and the substrate made the
graphene mechanically unstable on the
substrate, which limits its potential appli-
cations only to those where mechanical
stresses are not a concern. In our previous
study, we developed a facile method by
floating atom-thick graphene nanosheets
from a graphene nanopaper to form
covalently bonded graphene crosslinking
networks on various solid substrates in a vacuum furnace.
[3]
However, the graphene nanopapers are very expensive and the
efficacy of graphene coating is low, i.e., <1% of graphene
nanosheets on the nanopaper were transferred to the network on
the substrate.
Herein, we describe a simple and low-cost method for fast and
high-coverage graphene growth on SiO
2
/Si substrates with
covalent bonding by using atmospheric pressure CVD (APCVD)
with methane as the carbon source and high temperature
silicone rubber as the SiOC source. We found that the SiOC
radicals which deposited as a transition layer on the silicon wafer
surface from pyrolysis of the SiOC source could both facilitate
and accelerate graphene growth and lead to the formation of
graphene networks. This provides a new route of producing a
strong and better covered graphene film on a silicon wafer
without the use of a metal catalyst. The morphology and
chemical structure of the SiOC-accelerated graphene networks
can be tailored by varying the process conditions to alter its
surface quality, mechanical strength, electrical conductivity, and
carrier mobility.
For a typical reaction, a 25 25 0.5 mm
3
thick silicon wafer
covered by thermally grown silicon oxide and a certain amount of
silicone rubber were placed inside a quartz tube (50 mm
diameter and 600 mm long) under 50 SCCM argon flow.
Approximately 10 min later, the temperature was increased from
room temperature to 1000
C at 10
C min
1
. Then methane (15
SCCM), argon (50 SCCM), and hydrogen (0–20 SCCM) were
applied for a desired reaction time. After the reaction, the quartz
tube was cooled down to room temperature slowly before the
coated silicon wafer was removed from the quartz tube. By
changing the amount of silicone rubber added to the methane as
well as the total reaction time and hydrogen flow, the coating
thickness could be adjusted. Table S1, Supporting Information
Dr. P. D. Garman, Dr. Y.‐C. Yen, Dr. J. Yu, Dr. K. J. Kwak,
Dr. V. Malkoc, Prof. L. J. Lee
Department of Chemical and Biomolecular Engineering
The Ohio State University
Columbus, OH 43210, USA
E-mail: lee.31@osu.edu
Dr. H. Yang, V. V. Talesara, Prof. W. Lu
Department of Electrical and Computer Engineering
The Ohio State University
Columbus, OH 43210, USA
E-mail: lu.173@osu.edu
The ORCID identification number(s) for the author(s) of this article
can be found under https://doi.org/10.1002/pssr.201900017.
DOI: 10.1002/pssr.201900017
graphene growth www.pss-rapid.com
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