Optimization of a novel multifunctional reactor
containing m-xylene hydrodealkylation and
naphtha reforming
Mahdi Shakeri, Davood Iranshahi
*
, Abbas Naderifar
Department of Chemical Engineering, Amirkabir University of Technology (Tehran Polytechnic), No. 424, Hafez
Avenue, Tehran, 15914, Iran
article info
Article history:
Received 5 January 2019
Received in revised form
27 April 2019
Accepted 30 April 2019
Available online xxx
Keywords:
Naphtha reforming process
Hydrogen and aromatics production
Multifunctional reactor
Hydrodealkylation of m-xylene
Hydrogen permeation
Genetic algorithm optimization
abstract
In the present study, efforts have been made to improve the performance of the naphtha
reforming process. To this end, the conventional reactors in the naphtha reforming process
have been replaced with the new multifunctional reactors. These proposed reactors consist
of hydrodealkylation and reforming sides separated by a solid wall and also permeation
side that is separated from the reforming side by a palladium membrane wall. The naphtha
reforming exchanges the heat with the hydrodealkylation of m-xylene, while this process
exchanges the hydrogen gas with the permeation side. This new configuration will lead to
an improvement in the production yield of aromatic in the catalytic reforming. According
to the simulation results, the production rate of aromatic in this new suggestion increases
by about 11% in comparison to the conventional process. The effects of design parameters
such as the inlet temperatures of naphtha and hydrodealkylation feeds, the inlet molar
flow rate of the hydrodealkylation side and, also the membrane thickness on the system
performance have been studied. At the end of the work, the genetic algorithm optimization
has been used to determine the best values of varies adjustable parameters in this system.
© 2019 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved.
Introduction
Naphtha reforming is a catalytic reforming in which the non-
significant hydrocarbons convert to the valuable aromatics on
the Pt/Al
2
O
3
catalyst [1e4]. These non-significant hydrocar-
bons, called naphtha, are achieved from middle sections of
the distillation column in the refineries [5,6]. Due to the
presence of hundreds of different components in naphtha
feed, the lumped kinetic models are used for describing the
catalytic reforming [7e10]. Researchers have studied the
mathematical modeling of naphtha reactor as the heart of the
reforming unit to predict its behavior [11]. Ancheyta et al. [12]
developed a mathematical model for the commercial semi-
regenerative naphtha reformers. Their simulation results
were in good agreement with the plant data. Elizalde and
Ancheyta [13] simulated a naphtha catalytic reformer under
unsteady state conditions. The nonlinear optimization has
been conducted for a commercial naphtha reforming process
by Hu et al. [14].
Coupling of endothermic and exothermic reactions has
been recognized as an effective method to increase the ther-
mal efficiency of processes. Thus, this idea has found a lot of
interest among the researchers [15e18]. Sint Annaland and
* Corresponding author.
E-mail address: iranshahi@aut.ac.ir (D. Iranshahi).
Available online at www.sciencedirect.com
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journal homepage: www.elsevier.com/locate/he
international journal of hydrogen energy xxx (xxxx) xxx
https://doi.org/10.1016/j.ijhydene.2019.04.283
0360-3199/© 2019 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved.
Please cite this article as: Shakeri M et al., Optimization of a novel multifunctional reactor containing m-xylene hydrodealkylation and
naphtha reforming, International Journal of Hydrogen Energy, https://doi.org/10.1016/j.ijhydene.2019.04.283