Progress in Organic Coatings 105 (2017) 48–55
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Progress in Organic Coatings
journal homepage: www.elsevier.com/locate/porgcoat
A one step route synthesis of polyurethane newtwork from
epoxidized rapeseed oil
Yesmine Fourati
a
, Ramzi Bel Hassen
a
, Gülay Bayramo˘ glu
b
, Sami Boufi
a,∗
a
University of Sfax, Faculty of Science, LMSE, BP 1171, 3000 Sfax, Tunisie
b
Yalova Universitesi Mühendislik Fakültesi Stad kars ¸ ısı, Turkey
a r t i c l e i n f o
Article history:
Received 2 December 2016
Received in revised form
25 December 2016
Accepted 26 December 2016
Keywords:
Epoxydized rapeseed oil
Polyurethane
Isocyanate
Crosslinking
a b s t r a c t
Biobased polyurethane networks were prepared by a one step curing epoxidized rapeseed oil (ERO) with
isophorone diisocyanate (IPDI) as a hardener at 130
◦
C. The in-situ monitoring of the curing process by
FTIR has confirmed the progressive consumption of the oxirane ring and the isocyanate function along
with the emergence of the urethane groups. Investigation of model systems using phenyl isocyanate
confirmed the ring opening of oxirane during the reaction between ERO and the isocyanate. Based on the
spectroscopic investigation, it was hypothesised that the reaction started by the condensation between
hydroxyl groups of ERO and isocyanate. Then, the oxirane was ring-opened by the urethane group and
the hydroxyl group further reacted with isocyanate. The glass transition of the polyurethane network
as well as the stiffness and strength were shown to be strongly dependent on the ratio between ERO
and IPDI. Polyurethane film from ERO/IPDI in a ratio 80/20 results in a transparent elastic film with a T
g
around −20
◦
C and a tensile modulus and strength of1.5 and 9.4 MPa, respectively.
© 2016 Elsevier B.V. All rights reserved.
1. Introduction
Over the last decade, there has been a growing interest
for biobased polymers derived from renewable biomass due to
the increasing awareness of environmental issues, depleting of
petroleum resources in the near future and the need for sustain-
able resource without compromising food security. In this context,
vegetable oils are highly suitable starting materials for polymers
due to their ready availability, inherent biodegradability and low
toxicity [1,2]. Vegetable oils have been used in paints and coat-
ings for centuries, because the unsaturated oils can be crosslinked
via oxy-polymerization when exposed to the oxygen in air [3]. The
wide possibility to generate a large panels of polymerizable func-
tionalities, including epoxy, aldehydes or carboxylic acids through
the chemistry of the double bond, is another driving force to the
increasing interest in vegetable oils. Oil can be also used as a
precursor to create large oligomeric macromonomers, or through
controlled cross-linking, and even to prepare polymers through
olefin cross-metathesis [4].
Epoxidized oils, especially epoxidized soybean oils, are the
most readily available chemically modified oils in the world [5]
∗
Corresponding author.
E-mail address: sami.boufi@fss.rnu.tn (S. Boufi).
at a relatively low price. The epoxidation is typically carried out
using peroxy (performic or peracetic) acid generated in-situ from
carboxylic acid and hydrogen peroxide [6]. Epoxidized oils are
commercially available at a reasonable cost and are a promising
intermediate for chemical modification because of reactive epoxy
groups. Epoxidized vegetable oils and epoxidized fatty acids are
largely used as thermal stabilizer plasticizers and antioxidants for
PVC [7] as they offer ease of processing and improve flexibility.
ESO can be used as lubricants because of high index viscosity,
good thermal stability, low volatility, and good lubricity. EO can
be used in manufacturing intermediate chemicals and monomers
using a wide possible chemical pathway, including hydrolysis, acry-
lation, ethoxylation, propoxylation, hydroxylation, hydrogenation,
and carbonation. The resulting monomers possessing desirable
functionalities can be used in polymers thermoset, adhesive or
coating. Epoxidized plant oils can be cured in similar ways as
petroleum-based epoxy counterparts by reaction with polyamine
[8], anhydride [9], mercaptans [10], imidazoles, and acids [11].
Polyurethane (PU) is one of the most widely investigated classes
of synthetic polymers, exhibiting versatile properties suitable for
use in practically all fields of polymer applications foams, elas-
tomers, thermoplastics, adhesives, coatings, sealants, fibers, and so
on. PUs are obtained by the reaction of an oligomeric polyol (low
molecular weight polymer with terminal hydroxyl groups) and a
diisocyanate (or polyisocyanate). The use of biobased polyol from
http://dx.doi.org/10.1016/j.porgcoat.2016.12.021
0300-9440/© 2016 Elsevier B.V. All rights reserved.