ARTICLE IN PRESS
JID: JTICE [m5G;June 8, 2017;15:24]
Journal of the Taiwan Institute of Chemical Engineers 000 (2017) 1–9
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Journal of the Taiwan Institute of Chemical Engineers
journal homepage: www.elsevier.com/locate/jtice
Bifunctional Pt/Fe-ZSM-5 catalyst for xylene isomerization
Milad Rasouli
a
, Hossein Atashi
a,∗
, Davod Mohebbi-Kalhori
a
, Nakisa Yaghobi
b
a
Department of Chemical Engineering, Faculty of Engineering, University of Sistan and Baluchestan, Zahedan, Iran
b
Department of Petrochemical, Iran Polymer and Petrochemical Institute, Tehran, Iran
a r t i c l e i n f o
Article history:
Received 6 April 2017
Revised 17 May 2017
Accepted 17 May 2017
Available online xxx
Keywords:
ZSM-5 zeolite
Xylene isomerization
EB conversion
Xylene loss
Pt impregnation
a b s t r a c t
The addition of iron to the synthesis of ZSM-5 catalysts (Si/Al = 21) was studied in xylene isomerization
reactions. Pt impregnation was conducted by partial vacuum impregnation on both the parent and Fe-
ZSM-5. XRD, FE-SEM, ICP, BET, XPS, FT-IR, NH
3
-TPD, and TG analysis have been used to characterize the
catalysts. Fe incorporation strongly decreased the weak acid sites and slightly reduced the strong acid
sites. Reducing weak acidity led to lower coke formation and more catalytic stability in Fe-containing
ZSM-5 catalysts. The presence of Pt on the Fe-supported ZSM-5 illustrated simultaneous high PX yield
and high catalyst stability. (0.1 wt%)Pt/(0.4 wt%)Fe-ZSM-5 as an efficient and stable catalyst for xylene
isomerization reactions demonstrated high PX yield (25.4 wt%), high EB conversion (61%) and low xylene
loss (1.8%).
© 2017 Published by Elsevier B.V. on behalf of Taiwan Institute of Chemical Engineers.
1. Introduction
Mixed xylenes are produced through catalytic reforming of
naphtha, from which the C8 aromatics includes the thermody-
namic equilibrium distribution of 24% para-xylene (PX), 46% meta-
xylene (MX), 20% ortho-xylene (OX) and 10% ethylbenzene (EB).
Xylenes can also achieve from the pyrolysis gasoline stream in
a naphtha steam cracker and through toluene disproportionation
process.
PX as a most desirable product is applied in the production
of polyethylene terephthalate (PET), which is used as a polyester
fiber, film and resin for a several applications [1]. In order to meet
downstream demand, PX production has seen several year-to-year
enhancements in the range of 6–8% per year. Separation of PX from
C8 aromatics can be carried out through the crystallization or by
the adsorption over zeolite adsorbents, the remaining mixture be-
ing processed into an isomerization unit in order to achieve more
PX as a valuable product [2–6].
Xylene isomerization is a commendable reaction of acid catal-
ysis that is generally used as a model reaction for acidity adjust-
ment [7–10] and bifunctional catalysts have to be applied to se-
lective transformation of EB to valuable products [11–13]. Zeolites
are well known for xylene isomerization reactions due to their
large surface area, pore volume, acidity and appropriate hydrother-
mal and chemical stabilities [14]. Xylene isomerization is currently
∗
Corresponding author.
E-mail addresses: h.ateshy@hamoon.usb.ac.ir, usb.hossein.atashi@gmail.com
(H. Atashi).
accompanied by side reactions such as dealkylation and dispropor-
tionation reactions which lower the catalyst selectivity and lead to
creating C
6
, C
7
, C
9
and C
10
aromatics. Therefore reducing these un-
desirable reactions will affect the final production rate and eco-
nomics of the plant [15].
Wichterlova et al. [16] synthesized bimetallic HZSM-5 cata-
lyst (Si/Al = 13.6) ion-exchanged with various Ni salts such as: Ni
(CH
3
COO)
2
, NiCl
2
, NiSO
4
and NiO. Ion-exchange of ZSM-5 with
NiCl
2
led to decrease of strong acid skeletal OH groups and uni-
form dispersion of metallic Ni (0.102 mmol Ni/g zeolite) into the
zeolite cationic sites which is active for xylene isomerization re-
action. Isomerization and dealkylation activity of NiCl
2
exchanged
ZSM-5 catalyst was obtained to be considerable to that of the par-
ent ZSM-5 zeolite. Rane and coworkers [17] found that addition of
10% HZSM-5 to ZSM-35 catalyst increases EB conversion more than
20% and showed much more catalytic stability and PX selectivity
than the pure ZSM-35. Isomerization of xylene over MgO and CaO
modified ZSM-5 zeolite was studied by Li and Jun [18]. The molar
ratio of MgO and CaO to framework aluminum was equal to 1:1.
Results illustrated the strong dependency of MX and OX conver-
sion on zeolite acidity, whereas isomerization of PX can occur in
both strong and weak acid sites. Guisnet et al. [19] reported that
xylene isomerization reaction can accomplish through intramolec-
ular and/or intermolecular mechanisms which involve methyl shift
in benzenium-ion intermediates as well as disproportionation and
transalkylation of trimethylbenzenes and xylene molecules, respec-
tively. Bauer et al. [20] modified ZSM-5 catalyst by coking and
silica deposition to inactivate the external surface of the zeo-
lite which led to improving PX yield. Akpolat and Gunduz [21]
http://dx.doi.org/10.1016/j.jtice.2017.05.018
1876-1070/© 2017 Published by Elsevier B.V. on behalf of Taiwan Institute of Chemical Engineers.
Please cite this article as: M. Rasouli et al., Bifunctional Pt/Fe-ZSM-5 catalyst for xylene isomerization, Journal of the Taiwan Institute of
Chemical Engineers (2017), http://dx.doi.org/10.1016/j.jtice.2017.05.018