Acta Electrotechnica et Informatica, Vol. 17, No. 1, 2017, 49–57, DOI:10.15546/aeei-2017-0007 49
ISSN 1335-8243 (print) © 2017 FEI TUKE ISSN 1338-3957 (online), www.aei.tuke.sk
SPEED SENSOR FAULTS DIAGNOSIS IN AN INDUCTION MOTOR VECTOR
CONTROLLED DRIVE
Mohamed BOUAKOURA
*
, Nasreddine NAÏT-SAÏD
**
, Mohamed-Said NAÏT-SAÏD
***
LSP-IE Laboratory, Electrical Engineering Department, Faculty of Technology, University of Batna 2,
05000 Batna, Algeria,
*
Tel.: +213 56 036 5608,
*
E-mail: bouakouramohamed@gmail.com
**
Tel.: +213 55 929 2164,
**
E-mail: n_naitsaid@yahoo.com
***
Tel.: +213 77 368 8980,
***
E-mail: medsnaitsaid@yahoo.fr
ABSTRACT
Many induction motor speed controllers contain a speed or position sensor. This last is required to provide accurate
measurement. A faulty speed sensor decreases the controller performance dramatically. Hence, a fault diagnosis and detection
technique is necessary. This paper deals with several faults which affect the speed sensor used in an induction motor vector
controlled drive. Three different faults are considered; offset fault, uncertainty of measurement, and total loss of feedback
information. Then a detection strategy is suggested based on the computation of the energy of the average standard deviation of
speed data. Simulation on Matlab/Simulink and experiments were carried out to show the effect of each fault on the vector control
performance and to verify the effectiveness of the proposed detection scheme.
Keywords: speed sensor fault, induction motor, field oriented control, average standard deviation, energy of a signal
1. INTRODUCTION
Sensors are devices that transform a physical signal to
an electrical one (usually a current or voltage). The use of
these elements is unavoidable in most engineering
applications, especially for monitoring and control. They
provide calculators with the necessary data for decision
making. In different fields, such as industry and
transportation, having reliable sensors is mandatory.
However, these sensors are prone to many faults, which
may affect the system performance. Usually, speed control
requires speed or position sensors. In induction machine
vector control schemes, the accuracy of the speed sensor
signal is crucial. This component may undergo several
faults which can be listed in four major types as follows:
Constant faults in which the sensor’s signal
remains constant despite the variation of the rotor
position [1, 2].
Bias, offset and excessive noise due to
measurement considered as additional faults [2–
12].
Gain fault where the encoder signal is amplified
[13].
Intermittent or total loss of feedback information
[14–24].
In tachometric sensors, either DC generators or
alternators, the intermittent fault is usually due to rotor
eccentricity [15, 25] or attrition of the brushes or bearings.
Whereas the variation of electrical parameters, such as
resistances and inductances, in some operating conditions
produces offset faults. Note that, the loss of feedback
signal may occur due to electrical link disconnection or
the breakdown of the sensor. Besides, the weakness of the
light source (LED) or the degradation of the
phototransistor in rotary encoders causes uncertain
measurements [2, 15]. In both types of sensors, the
mechanical sliding of the encoder can also cause an
inaccuracy of measurement. Such faults do not cause an
immediate change in average speed, but a significant
change in its standard deviation [23].
Some experts designed robust encoders with the ability
to maintain acceptable functionality despite their faulty
state [26]. Yet, more researches are being conducted to
detect and isolate speed sensor faults. The classical way to
detect any malfunction implies hardware redundancy
[27], so the signals of the faulty sensors and the healthy
ones are compared to generate fault indicators. But since
the advent of electronic calculators, model based methods
gained more interest. This brought forward the concept of
analytical redundancy where virtual sensors (estimators,
filters, observers) such as Kalman filter, Luenberger
observer and MRAS estimate the speed signal from other
available measurements [1–5, 8–15, 17–20, 22, 28–30].
Moreover, two recent sets of techniques have been
developed. The first one is based on signal processing,
such as wavelet packet decomposition [15, 31] [15, 35],
hodographs [32], adaptive thresholds [33], least squares
regression [6], parity space [21] and average standard
deviation [23]. The second one involves machine learning
techniques such as fuzzy logic [34, 35], artificial neural
networks [24] and genetic algorithms [32].
This paper investigates the effect of speed sensor faults
on the induction machine control, and then it suggests a
new detection approach. The advantage of this last resides
in its low cost, simplicity of implementation and
efficiency. The paper is organized as follows. Firstly, an
introduction presenting a literature review on the subject.
Section two is dedicated to field oriented control of the
induction motor. Three speed sensor faults are explained
in section three. Simulation results are shown in section
four, while a detection technique is suggested in the fifth
section. The experimental results of speed sensor faults
and their detection are shown in section six. At last, a
conclusion is presented in section seven.
2. INDIRECT FIELD ORIENTED CONTROL OF
THE INDUCTION MOTOR
Vector control by rotor flux orientation is a widely
used and an effective technique. Its aim is the separate