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2016 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim 1 wileyonlinelibrary.com
1. Introduction
Lithium-sulfur (Li-S) batteries with high theoretical specific
energy (≈2600 Wh kg
-1
) provide new opportunities for next gen-
eration rechargeable batteries to satisfy the rapid growth of port-
able electronic devices.
[1–5]
Using sulfur as the cathode material
can theoretically deliver a high specific capacity, 1675 mAh g
-1
,
High Sulfur Loading in Hierarchical Porous Carbon Rods
Constructed by Vertically Oriented Porous Graphene-Like
Nanosheets for Li-S Batteries
Zongmin Zheng, Hongchen Guo, Fei Pei, Xin Zhang, Xinyi Chen, Xiaoliang Fang,*
Taihong Wang, and Nanfeng Zheng*
The utilization of porous carbon frameworks as hosts for sulfur loading is
an important theme in current Li-S battery research. Unfortunately, the high
loading of insulating sulfur often leads to low specific capacities, poor rate
properties, and rapid capacity loss. To address this challenge, a facile tem-
plating route to fabricate a novel host material, hierarchical porous carbon
rods constructed by vertically oriented porous graphene-like nanosheets
(HPCR) is presented. With a high specific surface area, ultralarge pore
volume, hierarchical porous structures, and ideal ion transfer pathways,
HPCR is a promising candidate for high sulfur loading. When used as the
active material for a sulfur cathode, the HPCR-S composite with 78.9 wt%
sulfur exhibits excellent rate performance (646 mAh g
-1
sulfur
at 5 C) and
cycling stability (700 mAh g
-1
sulfur
after 300 cycles at 1 C). Even with a sulfur
content of 88.8 wt%, the HPCR-S composite, without any additional protec-
tive polymer coating, still delivers a good rate performance (545 mAh g
-1
sulfur
at 3 C) and cycling stability (632 mAh g
-1
sulfur
after 200 cycles at 1 C). More
importantly, the high sulfur loading (88.8 wt%) ensures that the HPCR-S com-
posite has a high energy density (880 mAh cm
-3
cathode
after 200 cycles at 1 C).
DOI: 10.1002/adfm.201601897
Z. M. Zheng, H. C. Guo, F. Pei, Dr. X. Y. Chen,
Dr. X. L. Fang, Prof. T. H. Wang
Pen-Tung Sah Institute of Micro-Nano Science
and Technology
Xiamen University
Xiamen, Fujian 361005, China
E-mail: x.l.fang@xmu.edu.cn
X. Zhang, Prof. N. F. Zheng
State Key Laboratory for Physical Chemistry of Solid Surfaces
Collaborative Innovation Center of Chemistry for Energy Materials
and Engineering Research Center for Nano-Preparation
Technology of Fujian Province
College of Chemistry and Chemical Engineering
Xiamen University
Xiamen, Fujian 361005, China
E-mail: nfzheng@xmu.edu.cn
more than five times higher than that of
the commercially available insertion com-
pound cathodes.
[6]
More importantly, sulfur
is a low cost, environmentally friendly, and
abundant resource in nature. However,
the practical application of Li-S batteries is
still suffering from several problems of the
sulfur cathode, including the low conduc-
tivity of sulfur, the large volumetric change
of sulfur during lithiation/delithiation pro-
cess, and the capacity loss induced by the
dissolution of intermediate products (Li
2
S
n
,
4 ≤ n ≤ 8) in the electrolyte.
[7–9]
To overcome
these challenges, efforts have focused on
optimizing the composition and structure
of the sulfur cathode. Numerous sulfur
hosts, such as porous carbon,
[10–15]
conduc-
tive polymer matrix,
[16–19]
metal oxides/
hydroxides,
[20–23]
sulfides,
[24]
and metal
organic frameworks,
[25]
have been recently
adopted to improve the utilization of sulfur
and reduce the loss of soluble polysulfide
species. Unfortunately, in most of the
reported results, the overall sulfur content in the cathodes is less
than 60 wt%, which is difficult to compete with the commercial
insertion compound cathodes.
With light weight, good electrical properties, and struc-
tural diversity, carbon materials are considered to be the
most promising hosts for sulfur loading.
[26]
The structures of
carbon hosts are usually designed according to the following
principles: (1) high specific surface area (SSA) to enhance the
interaction between the carbon and polysulfides; (2) an inter-
connected architecture for sulfur impregnation to improve
sulfur utilization; (3) an open framework for fast ion/electron
transport; and (4) enough space to accommodate the volu-
metric expansion of sulfur. After fulfilling these requirements,
a sulfur cathode with a high specific capacity and good sta-
bility was not difficult to achieve as long as the sulfur content
of the carbon-sulfur composite was kept below 70 wt%.
[10–15]
Since the carbon-sulfur composites usually need to be mixed
with conductive agent and binder, the overall sulfur content
in these cathodes are usually below 60 wt%.
[10–15]
To achieve
high sulfur content, several highly porous carbon structures
have been recently employed.
[27–31]
However, the high loading
of insulating sulfur inevitably leads to low specific capaci-
ties, poor rate properties, and rapid capacity loss. Therefore,
Adv. Funct. Mater. 2016,
DOI: 10.1002/adfm.201601897
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