Materials Science and Engineering A 527 (2010) 3936–3941
Contents lists available at ScienceDirect
Materials Science and Engineering A
journal homepage: www.elsevier.com/locate/msea
Study of hydrated phases present in calcined paper sludge
(metakaolinite)/saturated CaO dissolution system cured at
40
◦
C and 28 days of reaction
Rosario García
a,∗
, Raquel Vigil de la Villa
a
, Olga Rodríguez
b
, Moisés Frías
b
a
Departamento de Geología y Geoquímica, Facultad de Ciencias, Universidad Autónoma, C/Francisco Tomás y Valiente 7, 28049 Madrid, Spain
b
Eduardo Torroja Institute (CSIC), c/Serrano Galvache 4, 28033 Madrid, Spain
article info
Article history:
Received 8 January 2010
Received in revised form 24 February 2010
Accepted 25 February 2010
Keywords:
Paper sludge
Metakaolinite
Stratlingite
C-S-H gel
Tobermorite
Hydrotalcite
abstract
The present research is a part of an experimental study about obtaining recycled metakaolinite from a
Spanish paper sludge waste as complementary cementing material. The mineral phases formation from
paper sludge calcined at different temperatures (700, 750 and 800
◦
C) and two times of stay in the furnace
(2 and 5 h) mixed with saturated lime dissolution are obtained mineral phases: C-S-H gel, stratlingite,
tobermorite, hydrotalcite. The C-S-H gels generated in the first stages lose crystallinity and filled the
existing holes between stratlingite and hydrotalcite. The different mineral evolves according to their
stability fields toward crystalline aggregates more compact where the gels fill hollow.
© 2010 Elsevier B.V. All rights reserved.
1. Introduction
The generated residues during cellulose and paper manufacture
process are classified in the European waste catalogue (EWC) as not
dangerous. The current paper residues production is used in ceram-
ics industry, agricultural, compost and is all catalogued as clean.
The utilization of any by-product, tailing, etc. until formed during
an industrial process has, nowadays, high-priority character. One
way of recycling these materials is to seek concrete applications of
compatible use with their characteristics. Mineral admixtures will
inevitably increase over the next few decades, to provide greater
sustainability in construction, and there will therefore be pressures
to maximize their effectiveness with regard to cost, environmental
impact, durability and performance [1].
The cement industry has been the first in recycling and valu-
ing industrial by-products and wastes as well as natural materials,
incorporating them to the different production stages of the man-
ufacture of blended cements [2,3]. In recent years, there has been
a growing interest in the use of metakaolinite (MK) obtained from
natural kaolinite, as a mineral admixture to enhance the strength
and durability of concretes [4–9].
The paper sludge from paper industry is characterized because
its composition has high organic matter content (cellulose) and
∗
Corresponding author. Tel.: +34 914974819; fax: +34 914974900.
E-mail address: rosario.garcia@uam.es (R. García).
inorganic compounds, as clays, calcium carbonate, that under a con-
trolled calcination transform the clayey materials, mainly kaolinite,
into calcined products, metakaolinite [10,11], through the thermal
activation and achieving high pozzolanic properties. It is reported
the high pozzolanic activity of these calcined paper sludge from
other industrial pozzolanic by-products used normally in cements
like fly ashes, silica fume, blast-furnace slag, e.g. [12–14]. The
optimal conditions to get maximum pozzolanic activity of paper
sludge are 700
◦
C and 2 h of stay in furnace in the range studied
(700–800
◦
C) [15–19].
The aim of the present work is study the formation of
hydrated mineral phases formed by reactions in the metakaolinite
(MK)/saturated CaO dissolution system cured at 40
◦
C and 28 days
of reaction, when the MK comes from paper sludge calcination at
different temperatures and stays of furnace.
The present research is a part of an experimental study about
obtaining recycled metakaolinite from a Spanish paper sludge
waste as complementary cementing material.
2. Experimental procedures
2.1. Preparation of the samples
The starting materials were recycled metakaolinite (MK) that
come from calcined paper sludge (CPS) at 700, 750 and 800
◦
C and
two times of stay in furnace (2 and 5 h). These temperatures were
selected according to the pioneer studies carried out by Pera et
0921-5093/$ – see front matter © 2010 Elsevier B.V. All rights reserved.
doi:10.1016/j.msea.2010.02.075