Citation: Sigüenza-Andrés, T.; Pando,
V.; Gómez, M.; Rodríguez-Nogales,
J.M. Optimization of a Simultaneous
Enzymatic Hydrolysis to Obtain a
High-Glucose Slurry from Bread
Waste. Foods 2022, 11, 1793. https://
doi.org/10.3390/foods11121793
Academic Editors: Maria Martuscelli
and Dino Mastrocola
Received: 4 May 2022
Accepted: 16 June 2022
Published: 17 June 2022
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foods
Article
Optimization of a Simultaneous Enzymatic Hydrolysis to
Obtain a High-Glucose Slurry from Bread Waste
Teresa Sigüenza-Andrés
1,
* , Valentín Pando
2
, Manuel Gómez
1
and José M. Rodríguez-Nogales
1
1
Food Technology Area, College of Agricultural Engineering, University of Valladolid, 34004 Palencia, Spain;
mgpallares@uva.es (M.G.); josemanuel.rodriguez@uva.es (J.M.R.-N.)
2
Department of Statistics and Operational Investigation, College of Agricultural Engineering,
University of Valladolid, 34004 Palencia, Spain; vpando@uva.es
* Correspondence: teresa.siguenza@uva.es
Abstract: Bread and bakery products are among the most discarded food products in the world. This
work aims to investigate the potential use of wasted bread to obtain a high-glucose slurry. Simulta-
neous hydrolysis of wasted bread using α-amylase and glucoamylase was carried out performing
liquefaction and saccharification at the same time. This process was compared with a traditional se-
quential hydrolysis. Temperature and pH conditions were optimized using a response surface design
determining viscosity, reducing sugars and glucose concentration during the enzymatic processes.
The optimal conditions of pH and temperature in the saccharification stage and the simultaneous
hydrolysis were pretty similar. Results show that the slurry produced with simultaneous process had
a similar glucose yield at 2 h, and at 4 h a yield higher than that obtained by the sequential method of
4 h and could reduce time and energy.
Keywords: discarded bread; liquefaction; saccharification reducing sugars; glucose; α-amylase;
glucoamylase
1. Introduction
It is estimated that one-third of the food produced in the world is wasted. In retail
shops, bread and bakery products are usually the most discarded, after fruits and veg-
etables [1]. Melikoglu et al. [2] estimated that 10% of the world production of around
100 million bakery products are wasted annually. Moreover, the European Union recom-
mends reducing food waste, but when not possible, the institution advises the redirection
of this waste for human consumption before other uses [3].
Currently, despite these recommendations, discarded bread is mostly used for the
production of animal feed, while studies focused on the use of bread waste in human
consumption are scarce. Gélinas et al. [4] suggested the use of discarded bread for the
production of sourdoughs More recently, wasted bread has been studied as a potential
source to generate extruded products [5,6].
Another frequent use of wasted bread is its hydrolysis and fermentation as bread is an
ideal substrate for enzymes and microorganisms. This amorphous matrix, consisting mainly
of gelatinized starch, will be further modified during cooling as the starch retrogrades [7].
Besides, gelatinized starch can be attacked by amylases, owned or added, to generate
sugars [8]. Immonen et al. [9] worked on the effects of bread slurry addition on bread
quality and Rosa-Sibakov et al. [10] replaced sucrose with bread hydrolysate. The use
of bread waste for the production of a growth medium for starters cultivation [11] or a
new antifungal ingredient [12] have been also studied. Many studies took advantage of
these changes and used bakery products as good feedstocks for ethanol production with
high fermentation efficiencies through starch enzymatic hydrolysis [2,13,14]. For alcohol
production, a first phase of starch hydrolysis is necessary to obtain a glucose syrup. This
Foods 2022, 11, 1793. https://doi.org/10.3390/foods11121793 https://www.mdpi.com/journal/foods