Research Article
Accumulative Roll Bonding of Pure Copper and IF Steel
Saeed Tamimi,
1,2
Mostafa Ketabchi,
1
Nader Parvin,
1
Mehdi Sanjari,
3
and Augusto Lopes
4
1
Mining and Metallurgical Engineering Department, Amirkabir University of Technology, Tehran 15875-4413, Iran
2
Department of Mechanical Engineering, TEMA, University of Aveiro, 3810-193 Aveiro, Portugal
3
Mining and Materials Engineering Department, McGill University, Montreal, QC, Canada H3A 0E8
4
Departamento de Engenharia de Materiais e Ceramica, CICECO, University of Aveiro, 3810-193 Aveiro, Portugal
Correspondence should be addressed to Saeed Tamimi; saeed.tamimi@gmail.com
Received 13 June 2014; Revised 20 August 2014; Accepted 24 August 2014; Published 23 September 2014
Academic Editor: Mohammad Reza Toroghinejad
Copyright © 2014 Saeed Tamimi et al. Tis is an open access article distributed under the Creative Commons Attribution License,
which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.
Severe plastic deformation is a new method to produce ultrafne grain materials with enhanced mechanical properties. Te main
objective of this work is to investigate whether accumulative roll bonding (ARB) is an efective grain refnement technique for two
engineering materials of pure copper and interstitial free (IF) steel strips. Additionally, the infuence of severely plastic deformation
imposed by ARB on the mechanical properties of these materials with diferent crystallographic structure is taken into account. For
this purpose, a number of ARB processes were performed at elevated temperature on the materials with 50% of plastic deformation
in each rolling pass. Hardness of the samples was measured using microhardness tests. It was found that both the ultimate grain size
achieved, and the degree of bonding depend on the number of rolling passes and the total plastic deformation. Te rolling process
was stopped in the 4th cycle for copper and the 10th cycle for IF steel, until cracking of the edges became pronounced. Te efects
of process temperature and wire-brushing as signifcant parameters in ARB process on the mechanical behaviour of the samples
were evaluated.
1. Introduction
Recently, much attention has been directed to ultragrain
refning of metallic materials, where the grain size is reduced
to less than one micrometre. According to Hall-Petch rela-
tionship, it is expected that ultrafne grain (UFG) structure
would result in higher strength [1, 2]. Producing high strength
materials, particularly without alloying, is very important in
economical point of view. Severe plastic deformation (SPD)
techniques have been known in the last decades as efective
methods to produce UFG materials.
Te efciency of traditional SPD techniques has been
carried out such as equal channel angular pressing (ECAP)
and high-pressure torsion (HPT) for grain refnement of
a number of metallic materials, for example, [3, 4]. It has
been shown that the UFG microstructure can be achieved
using these methods; however, the typical sizes of the samples
deformed by ECAP and HPT are small [5]. Furthermore,
these types of SPD processes require special and/or expensive
equipment. In recent years, a number of alternative SPD
technologies have been developed, including equal channel
angular rolling, cyclic bending, and accumulative roll bond-
ing (ARB) in which the mentioned limitations were partially
omitted [5, 6]. Tese SPD processes have potential to be
adopted by the industry to produce UFG materials in the
form of large sheets, due to their possibility as continuous
processes. Saito et al. developed the ARB process for the
frst time in which SPD strategies are applied in a simple
rolling process [7, 8]. Tis SPD process has then been used
to fabricate UFG microstructures in various engineering
materials and the efect of UFG structure on their mechanical
properties have been studied, for example, [9–12]. However,
there is a lack of study on the comparison of efcacy of ARB
on the microstructure and its induced mechanical response of
two diferent crystallographic structure materials. Tis study
focuses on the ARB process in IF steel and pure copper
sheets. Te process parameters such as plastic deformation,
processing temperature, and sample preparation factor are
Hindawi Publishing Corporation
International Journal of Metals
Volume 2014, Article ID 179723, 9 pages
http://dx.doi.org/10.1155/2014/179723