High Refractive Index Polymers Based on Thiol-Ene Cross-Linking
Using Polarizable Inorganic/Organic Monomers
Sharad D. Bhagat,
‡
Jhunu Chatterjee,
†
Banghao Chen,
‡
and A. E. Stiegman*
,‡
‡
Department of Chemistry and Biochemistry, Florida State University, Tallahassee, Florida 32306, United States
†
High Performance Materials Institute, Florida State University, Tallahassee, Florida 32306, United States
* S Supporting Information
ABSTRACT: The self-initiation of the thiol-ene coupling reaction of
tetravinyl monomers containing main group elements and trivinyl
heterocycles with alkyl and aryl dithiols resulted in the formation of
highly cross-linked prepolymer gels which upon final curing at 120 °C
yielded hard, monolithic polymeric materials. Because of the presence of
highly polarizable main group elements such as Si, Ge, Sn, and S and the
relative absence of highly electronegative elements, the resulting
polymers exhibited high refractive indices ranging from 1.590 to 1.703
and Abbe numbers between 24.3 and 45.0. All of the polymers were highly transparent over the UV-vis region of the spectrum.
Moreover, due to the high cross-linked density achievable in specific compositions, very hard materials capable of being ground
and polished could be produced. The range of compositions produced yields important structure-property relationships,
indicating the effect of monomer structure on mechanical and optical properties.
1. INTRODUCTION
Transparent optical-quality plastics are extremely important in
many commercial optical applications, including camera and
projector lenses, and in optometric applications, including
prescription eyewear and contact lenses. These materials afford
large advantages over metal oxide glasses in areas such as
weight reduction and fracture resistance. A number of optical
figures of merit must be achieved for a polymer to be useful for
specific optical application. These include the refractive index
(n), the Abbe number, and the percent transmission of light
over the spectral range of interest. In addition, depending on
the application, mechanical properties such as hardness,
fracture toughness, and scratch resistance are also significant.
Current optical polymer technology revolves principally around
well-established polymers such as poly(methyl methacrylate)s,
polycarbonates, polythioureas, polyvinylcarbazoles, and poly-
isocyanates.
1
Of the various optical properties, the refractive
index is one of the most significant; as it dictates the shape and
size, the lens must be to be utilized in a specific application. As
such, much effort has been expended in developing high refractive
index polymers. The primary approach to control the refractive
index in a polymer is through the incorporation of polarizable
atoms and groups, either as part of the backbone or as attached
pendant groups. The basis for this approach lies in the concept
of molar refractivity of the constituent monomers.
2
Constitu-
ents and monomers with high molar refractivity include aro-
matic and other unsaturated organic groups and groups con-
taining polarizable main group heteroatoms, particularly sulfur.
As such, polythiourethanes, polynaphthalenes, and polvinyl-
carbazoles exhibit refractive indices in the range of ∼1.6-1.70,
which occupy the high end of the refractive index range for
organic polymers.
1
We report here the development of hybrid organic/inorganic
thermoset polymers that utilize constituent monomers
containing a preponderance of highly polarizable atoms such
as Si, Ge, Sn, and S.
3
These polymers exhibit refractive indices
that, on average, occupy the high end of the range of polymer
refractive indices from 1.590 to 1.703. They also have Abbe
numbers acceptable for most applications, are highly trans-
parent, and, for many examples, are extremely hard and can be
fabricated and polished into optical-quality monoliths. The
repeat unit of the polymer is generated through the thiol-ene
coupling reaction.
4-7
As has been noted previously, polymers
formed by this reaction are particularly attractive for fabricating
high index optical materials due to the fact that highly
polarizable sulfur atoms are an intrinsic part of the repeat unit
and that polymers can, in principle, be made which contain no
highly electronegative, low-polarizability atoms such as N and O.
8,9
The problem with bulk polymers made through thiol-ene
coupling reactions is that monolithic materials with the
requisite strength and hardness required for optical applications
are difficult to achieve due to the generally poor cross-link
densities realized in this type of polymerization.
8
For this
reason, thiol-ene polymers have typically been made and
studied as films or in hybrid compositions with other polymers
to impart strength.
8,10
We have overcome these problems by
increasing the monomer functionality and through the use of a
slow, self-initiation polymerization process.
Received: November 8, 2011
Revised: January 5, 2012
Published: January 20, 2012
Article
pubs.acs.org/Macromolecules
© 2012 American Chemical Society 1174 dx.doi.org/10.1021/ma202467a | Macromolecules 2012, 45, 1174-1181