Citation: Borysiuk, P.; Auriga, R.;
Wilkowski, J.; Auriga, A.; Troci´ nski,
A.; Seng Hua, L. A Study on the
Susceptibility of PLA Biocomposites
to Drilling. Forests 2022, 13, 1950.
https://doi.org/10.3390/f13111950
Academic Editor: Zeki Candan
Received: 26 October 2022
Accepted: 16 November 2022
Published: 18 November 2022
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Article
A Study on the Susceptibility of PLA Biocomposites to Drilling
Piotr Borysiuk
1,
* , Radoslaw Auriga
1
, Jacek Wilkowski
1
, Alicja Auriga
2
, Adrian Troci´ nski
3
and Lee Seng Hua
4
1
Institute of Wood Sciences and Furniture, Warsaw University of Life Sciences (WULS-SGGW),
159C Nowoursynowska St., 02-776 Warszawa, Poland
2
Faculty of Biotechnology and Animal Husbandry, West Pomeranian University in Szczecin, Janickiego 33 St.,
71-270 Szczecin, Poland
3
Department of Mechanical Wood Technology, Pozna´ n University of Life Sciences, Wojska Polskiego 28 St.,
60-637 Pozna ´ n, Poland
4
Laboratory of Biopolymer and Derivatives, Institute of Tropical Forestry and Forest Product,
Universiti Putra Malaysia—UPM, Serdang 43400, Malaysia
* Correspondence: piotr_borysiuk@sggw.edu.pl; Tel.: +48-225938547
Abstract: Wood–plastic composites (WPCs) increase the range of applications of materials by creating
new material solutions. As part of this research, PLA (polylactic acid)- and HDPE (high-density
polyethylene)-based composites were manufactured. Softwood sawdust or conifer bark with different
sizes (large and small) were used as filler. In selected cases, the addition of 3% additives, such as
calcium oxide in the case of PLA or polyethylene-graft-maleic anhydride in the case of HDPE, were
tested. The manufactured composites were examined for their density profile and their susceptibility
to drilling, defined by the value of the axial force occurring during drilling. The obtained results re-
vealed that the type of matrix had the greatest influence on the axial forces during drilling. Regardless
of the composite formulation, composites based on PLA had 25% to 56% higher axial forces during
drilling than those based on HDPE. Furthermore, increasing the proportion of lignocellulosic fillers
resulted in a decrease in the value of axial forces during drilling, with PLA composites experiencing
a greater decrease than HDPE composites. The type and size of the filler had a minor impact on the
axial force values during drilling. The statistical analysis indicated that the additives had a greater
influence on HDPE than on PLA.
Keywords: PLA; HDPE; lignocellulosic filler; biocomposites; drilling; machinability; density
1. Introduction
Owing to their properties, wood–plastic composites (WPCs) are widely used in a
variety of industries. A significant portion of WPCs is made from polymers derived from
fossil fuels. For example, polyethylene (PE) is used for decking, construction, and consumer
goods; polypropene (PP) for automotive parts, construction, and consumer goods; and
polyvinyl chloride (PVC) for decking and construction [1].
Biodegradable thermoplastics, such as poly (lactic acid) (PLA) [2,3], are gaining in-
dustry attention as an alternative to WPC production. PLA is easily compostable and
has no negative effects on the natural environment [4]. The composite materials within
PLA are also ecological due to the fact that the filling material is made of wood fibers.
Furthermore, apart from solid wood, WPC fillers can be made of shredded postconsumer
wood materials [5–7], recycled fibers [8,9], bark [3], bamboo fibers [10], or particles of
annual plants [2].
WPCs are typically manufactured using extrusion or injection methods [2,11], result-
ing in the production of generally finished products that do not require any additional
mechanical processing. However, as these materials become more widely used in a va-
riety of products, the demand for machining grows. Drilling mounting holes, profile
Forests 2022, 13, 1950. https://doi.org/10.3390/f13111950 https://www.mdpi.com/journal/forests