Research rticle
An Index for Rail Weld Health Assessment in Urban Metro Using
In-Service Train
Morad Shadfar , Habibollah Molatefi , and Asghar Nasr
Iran University of Science and Technology, Tehran, Iran
Correspondence should be addressed to Habibollah Molatef; molatef@iust.ac.ir
Received 8 October 2022; Revised 27 November 2022; Accepted 30 November 2022; Published 27 December 2022
Academic Editor: Madalina Dumitriu
Copyright©2022MoradShadfaretal.TisisanopenaccessarticledistributedundertheCreativeCommonsAttributionLicense,
which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.
Rail welds are considered as the weak part of a railway track. Teir defects and health can directly afect wheel•rail interaction,
track safety, and reliability. Current practices for rail welds health assessment are based on 2D vertical and lateral wear
measurement which needs time and track blocking. Te development of inertia•based condition monitoring methods such as
measuring axle box acceleration (ABA) comes with a crucial question on criteria or index for each rail track component health
monitoring. In this study, an index for evaluation of rail weld health is proposed through integrated numerical and feld ex•
perimentdatawithinametrolineusingtheABAtechnique.Terelationshipbetweenthespeed,wheelstructuralvibration,and
acceleration amplitude is investigated using fast Fourier transformation (FFT) and a nonlinear neural network principal
componentanalysis(PCA)model.Anindexisintroducedtoassessweldseveritylevelbasedonthestatisticalmethod.Tisindexis
simple and applicable for maintenance practice.
1. Introduction
Rail track maintenance actions are divided into three cat•
egories according to EN13848•5 standard: alert limit (AL),
interventionlimit(IL),andimmediateactionlimit(IAL)[1].
Tebasisforidentifyingdefectsanddeterminingthepriority
ofeachrepairisdoneusingtrackrecordingvehicles(TRVs)
whichimplementdatacollectionatintervalsofabout0.25m.
Terefore,defectswithveryshortwavelengths(suchasworn
weld, rail spalling, and corrugation) cannot be detected in
this way. Most railway operators use visual inspection and
nondestructive testing (NDT) methods to identify local
defects. Te main challenge in visual inspection is the
possibility of human error and inaccurate estimation of the
severity of defects. Also, the use of NDT requires track
occupation which limits the use of these methods for high•
trafc corridors. Current standards forrailweldsinspection
are based on measuring vertical and lateral wear which do
not consider welds geometry, wheel•rail interaction, and
contact forces which is an indication of track deterioration.
Using in•service train acceleration for maintenance
purposes is introduced to cover the abovementioned
challenges. Te accelerometer is mounted on the axle box
andbyanalyzingthecollectedaccelerationdata,information
can be obtained about the rail defects. Extensive work has
been done by Molodova et al. in this area [2–6]. Tey were
able to identify squat defects in a railway track through
waveletanalysis.Itisalsopossibletodeterminetheboltspre•
loadinfshplatesusingthismethod[7].N´ uñezetal.in2018
used the ABA technique to establish a cost•efective in•
spection and asset management to minimize maintenance
interventiontime/costwithoutdedicatedinspectionvehicles
[8].In2018,Boczetal.withthehelpoftheABAandscaled
average wavelet power (SAP) studied possibility of the
tramway track condition monitoring [9]. In 2021, Cho and
Park used the ABA to detect squats in the Korean railway
using wavelet spectrum. Tey concluded that the most
probable areas for squats formation are rail welds and joint
sections [10]. In 2022, Xu et al. with the help of the ABA
method estimated rail corrugation in a high•speed track
using the energy factor and inverse STFTmethod [11]. Te
use of axle box acceleration for condition monitoring of a
track has been taken into consideration by many railway’s
companies in recent years. Tis method is based on the
Hindawi
Mathematical Problems in Engineering
Volume 2022, Article ID 4911952, 10 pages
https://doi.org/10.1155/2022/4911952