Corrosion Science 198 (2022) 110138
Available online 2 February 2022
0010-938X/© 2022 Elsevier Ltd. All rights reserved.
Effect of chromium on erosion-corrosion properties of ZrO
2
-Al
2
O
3
particles
reinforced Fe-based composites in artifcial seawater slurries
Cong Li
a, b
, Ronn Goei
b
, Yefei Li
a, *
, Jing Shi
c
, Fei Liu
d
, Bo Li
a, *
, Yimin Gao
a
, Yuehui Li
a
,
Shuzhou Li
b
, Alfred Iing Yoong Tok
b, *
a
State Key Laboratory for Mechanical Behavior of Materials, School of Materials Science and Engineering, Xi’an Jiaotong University, Xi’an 710049, China
b
School of Materials Science and Engineering, Nanyang Technological University, 639798, Singapore
c
School of Materials Science and Engineering, Xi’an University of Technology, Xi’an 710048, China
d
College of Materials Science and Engineering, Inner Mongolia University of Technology, Hohhot, China
A R T I C L E INFO
Keywords:
ZTA
P
/Fe composites
Cr coating
Interfacial layer
Erosion-corrosion resistance
Artifcial seawater
ABSTRACT
The infuence of Cr on the interfacial bonding and erosion-corrosion resistance of ZrO
2
-Al
2
O
3
particles reinforced
high chromium white cast irons based (ZTA
P
/Fe) composites were systematically investigated. The Cr coatings
on the surface of ZTA particle (ZTA
P
) ceramics were fabricated by multi-arc ion plating. The results indicated that
a uniform and continuous Cr coating was tightly adhered with ZTA ceramic substrate. The thickness and grain
size of the Cr coating could be effectively controlled by regulating the deposition parameters. The grain size of Cr
coating increased with deposition time. The ZTA
P
/Fe composites assisted without (N1) and with (N2) Cr coating
were prepared via infltration casting. The addition of Cr coating obtained a smooth and tight interface,
attributed to the improvement of the wettability between ZTA ceramic and high chromium white cast irons
matrix (Cr15). Moreover, the erosion-corrosion resistance property of the Cr coated ZTA
P
/Fe composites (N2)
improved up to 44% compared with bare-ZTA
P
/Fe composites (N1) due to their interfacial enhancement action.
Meanwhile, the interfacial layer of the N2 composites had a low roughness after erosion-corrosion.
1. Introduction
Currently, erosion-corrosion resistance materials are widely used in
various engineering components of industrial felds, such as mining,
pump impeller, dredge pumps, railway, and hydraulic transport [1–8].
High chromium white cast iron is a promising erosion-resistant material
due to its high compressive strength, hardness, and the precipitation of
the various carbides weaken the cutting effect of solid abrasives [9–12].
However, high chromium white cast irons are insuffcient to satisfy the
demands under the harsh engineering conditions (abrasive wear,
erosion, corrosion, and high impact) as developing blue energy [13,14].
The ceramic particles reinforced Fe-based composites have been regar-
ded as promising wear resistance materials, caused by their excellent
mechanical properties [15–17]. Generally, the ZrO
2
-Al
2
O
3
(ZTA)
ceramic is an ideal reinforcement phase because of its high hardness,
wear resistance, fracture toughness, and excellent thermal stability.
Meanwhile, the ZTA ceramic particles can hinder abrasives cutting and
protect the matrix around the particles [18]. However, poor wettability
between the ZTA and Fe matrix may cause the peeling off of ZTA ceramic
particles during the abrasive wear under high impacting force [19]. The
interfacial bonding status of composites directly affects the mechanical
and wear resistance properties [20,21]. It is urgent to enhance the
wettability between ZTA ceramic and Fe matrix using surface
modifcation.
Some researchers reported that Ni could be used as the active
element to improve wettability between ZTA and Fe matrix, which
showed excellent interfacial bonding due to the formation of nickel
aluminate spinel [22]. Fan et al. [23] prepared Ni- wrapped ZTA/Fe
composites by electroless plating and powder metallurgy. Nickel coating
on ceramic surface improved the interfacial bonding of ZTA
P
/Fe com-
posites by atoms diffusion. Zheng et al. [24] reported that the wear
resistance of Ni-coated ZTA
P
/Cr25 composites increased to 6 folds that
of the Cr25 matrix. Unfortunately, the fast-plating speed and instability
plating solution might lead to drawbacks such as large grain size and
non-uniform distribution on the ceramics surface [25]. In addition, a
large number of P elements occurred with the Ni coating, which might
affect the mechanical property of the following composites [26,27]. The
multi-arc ion plating has some advantages over electroless plating,
* Corresponding authors.
E-mail addresses: liyefei@xjtu.edu.cn (Y. Li), libo616@xjtu.edu.cn (B. Li), miytok@ntu.edu.sg (A.I.Y. Tok).
Contents lists available at ScienceDirect
Corrosion Science
journal homepage: www.elsevier.com/locate/corsci
https://doi.org/10.1016/j.corsci.2022.110138
Received 30 August 2021; Received in revised form 28 December 2021; Accepted 27 January 2022