DOI: 10.1002/adma.200700699
Generation of Hierarchical Meso- and Macroporous Carbon from
Mesophase Pitch by Spinodal Decomposition using Polymer
Templates**
By Philipp Adelhelm, Yong-Sheng Hu, Laemthong Chuenchom, Markus Antonietti, Bernd M. Smarsly ,*
and Joachim Maier
Recently, there has been growing interest in the synthesis of
mesoporous carbons (pore size ranging from 2–50 nm) owing
to the advantages offered by these materials over micropo-
rous carbons for liquid transport processes, membranes and
filters, as well as in chromatography and catalyst supports.
[1–3]
Furthermore, electrically conductive carbon matrices are used
in electrochemical devices as electrode materials (such as in
lithium-ion batteries, supercapacitors, and fuel cells). The use
of porous carbon in the latter applications requires an optimal
combination of high porosity and surface area with good
transport properties. It should be emphasized that micropo-
rosity is not a requirement, and is indeed undesirable for most
of these applications, since micropores tend to act as deep-
trap sites, thereby hindering the reversibility of underlying
binding processes such as Li insertion.
[4]
However, a major challenge in the fabrication of tailored
mesoporous carbon is the inability of current synthetic proce-
dures to achieve good conductivity (i.e., extended graphene
units) and mesoporosity at the same time. In general, high
conductivity in carbon is obtained by high-temperature heat
treatment; however, such treatment destroys the mesoporous
structure due to pore collapse arising from changes in the
structure of graphene units.
[5]
Another important trend in the field of porous materials
has been the generation of hierarchical pore systems.
[6–9]
Such
hierarchical structures are characterized by the presence of
macropores (>50 nm) along with micro- and/or mesopores.
The presence of macropores is desirable since these bigger
pores can act as a transport system for liquids and gases, thus
increasing the accessibility of the smaller pores. Hierarchical
pores have been successfully established in silica gels using
spinodal phase separation between poly(ethylene glycol) and
silica oligomers.
[10,11]
This process leads to the development of
well-defined mesoporosity and a bicontinuous macropore
network, which has already been exploited to fabricate chro-
matographic devices exhibiting superior performance, as evi-
denced by simultaneous high plate numbers and short separa-
tion times.
[1]
Recently, different strategies have been reported for the ra-
tional design of mesoporous carbon materials. In the case of
“hard templating”, a porous inorganic template (usually po-
rous silica) is soaked with a carbon precursor such as furfuryl
alcohol. After carbonization, the template is removed by dis-
solution, and porous carbon with a controllable pore size is
obtained.
[12,13]
Silica monoliths have also been templated in
this fashion, exactly replicating the pore hierarchi of the tem-
plate.
[14,15]
Recently, a modification of the hard-templating ap-
proach using mesophase pitch (MP) has been reported.
[16]
However, clearly the hard-templating route has some inherent
shortcomings and is not feasible for large-scale synthesis since
it involves a complicated multistep procedure and relies on
the use of harmful chemicals for the removal of the template.
Thus, it is our belief that these approaches will be limited to
laboratory-scale model systems.
“Soft templating” is expected to be more flexible in gener-
ating mesoporous carbon materials based on the principles of
liquid-crystalline templating (“nanocasting”).
[17,18]
Recently,
Zhao and co-workers have reported the formation of ordered
mesoporous carbon structures by the condensation of pheno-
lic precursors around micelles followed by subsequent trans-
formation into the porous material by simple heat treat-
ment.
[19]
A major challenge for both templating approaches is the
choice of the precursor; the commonly used precursors
(sucrose, furfuryl alcohol, or phenolic resins) are sufficiently
polar to enable good compatibility with the template, but are
not ideal with regards to transformation into highly conduc-
tive carbon because sufficiently extended aromatic rings (i.e.,
large graphene rings with lateral dimensions L
a
and stack
heights L
c
) can only be obtained at relatively high tempera-
tures (>1500 °C). However, heating to such high temperatures
disrupts the mesopores. Additionally, these precursors carbo-
COMMUNICATION
4012 © 2007 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim Adv. Mater. 2007, 19, 4012–4017
–
[*] Dr. B. M. Smarsly, P. Adelhelm, L. Chuenchom, Prof. M. Antonietti
Max-Planck Institute of Colloids and Interfaces, Research Campus
Golm
14424 Potsdam (Germany)
E-mail: bernd.smarsly@phys.chemie.uni-giessen.de
Dr. B. M. Smarsly
University of Giessen, Institute of Physical Chemistry
Heinrich-Buff-Ring 58, 35392 Giessen (Germany)
Dr. Y.-S. Hu, Prof. J. Maier
Max-Planck-Institute for Solid State Research
Heisenbergstr.1, 70569 Stuttgart (Germany)
[**] Financial support from Merck KGaA is gratefully acknowledged. The
authors are indebted to the Max Planck Society, and also acknowl-
edge support under the framework of the ENERCHEM project. We
thank Mitsubishi Chemical Company for providing the mesophase
pitch AR. Supporting Information is available online from Wiley In-
terScience or from the author.