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Chemical Engineering & Processing: Process Intensification
journal homepage: www.elsevier.com/locate/cep
Central composite experimental design applied to evaluate the lactic acid
concentration by short path evaporation
Andrea Komesu
⁎
, Maria Regina Wolf Maciel, Rubens Maciel Filho
School of Chemical Engineering, University of Campinas (UNICAMP), Box: 6066, Zip: 13083-970, Campinas, SP, Brazil
ARTICLE INFO
Keywords:
Lactic acid
Fermentation
Purification
Short path evaporation
ABSTRACT
In this work, lactic acid purification by short path evaporation (SPE) was evaluated using central composite
experimental design. The influences of the evaporator temperature (from 86.7 to 177.3 °C) and condenser
temperature (from 7.5 to 24.5 °C) on distilled percentage, and lactic acid purity and recovery at the distillate
stream were studied. In the range of study, lactic acid purity obtained at 1 kPa, using evaporator temperature of
86.7 °C and condenser temperature of 16 °C presented the highest lactic acid purity which was about 11 times
lactic acid concentration higher than the initial content in raw material.
1. Introduction
Lactic acid (LA) is the simplest hydroxyl carboxylic acid with two
optically active enantiomers (D(-) and L(+)). It is primarily used for
food and pharmaceutical applications, preferentially the L(+) isomer
since it is the only LA isomer produced in the human body [1,2]. LA can
be used as feedstock to generate multiple commodity and intermediate
chemicals [2], such as ethyl lactate, acrylic acid, propylene oxide,
acetaldehyde, propanoic acid, and others. It can also be used as a
monomer in the preparation of polylactic acid (PLA), biodegradable
and biocompatible polymer used for medical applications, in packaging
materials, and in mulching films [3]. The LA growing demand for its
applications is not been satisfied because of the high cost of LA
production and purification processes. Therefore, the development of
an efficient and cheap process for LA production and purification is
very important.
LA can be produced by fermentation or by chemical synthesis. The
chemical synthesis is mainly based on the hydrolysis of lactonitrile by a
strong acid, where a racemic mixture of the two forms (D(-) and L(+))
LA is produced [4]. Fermentation production of LA has received
significant interest, since it is an attractive process in terms of
environmental and economic impact, and it is produced an optically
pure L- or D-LA which is more valuable than racemic DL-LA, depending
on the strain selected [5].
Cheap raw materials, such as starchy and cellulosic materials, whey,
and molasses, have been used for lactic acid production [6]. Some
industrial waste products, such as sugarcane molasses, are currently
receiving a great deal of attention, because it is abundant, renewable,
and cheap. In addition, it is an excellent medium of cultivation for
fermentation, because of the high sugar content, nitrogen and vitamins.
In Brazil, 18 million tons of sugarcane molasses are produced per year
by sugar and ethanol sector [7].
The main problem in the production of lactic acid by fermentation is
its separation and purification. Therefore, development of an efficient
and low cost downstream processing is very important, since this can
reach up to 50% of the total cost [8]. Several separation technologies
have been reported for lactic acid recovery, such as solvent extraction
[9–12], separation with membranes [13–15], reactive distillation
[16–19], molecular distillation [20,21], and others. Among these, short
path evaporation (SPE) is considered to be an effective separation
process for the recovery of lactic acid from fermentation broth without
using organic solvents [20,21]. SPE is a thermal separation technique
designed especially for heat-sensitive materials. The key features
include vacuum condition and very short residence time (seconds)
which minimize or eliminate the degradation problems.
In previous work [21], our research group studied the influence of
operational parameters which could affect the short path evaporation
process, such as feed flow rate, agitation, condenser, and evaporator
temperature. The results showed that LA with highest purity was
obtained at distillate stream. In addition, condenser and evaporator
temperature were significant variables of the process. Besides that,
linear models used to represent the variation of the distillate percentage
and LA purity and recovery at distillate stream were not adequate to fit
the experimental data. Therefore, another experimental design was
studied in order to develop appropriate models (second-order poly-
nomial models) to describe the responses at distillate stream.
Bearing all this in mind, the purpose of this work was to optimize
the lactic acid purification from fermentation broth by SPE system
http://dx.doi.org/10.1016/j.cep.2017.03.020
Received 27 October 2016; Received in revised form 21 March 2017; Accepted 29 March 2017
⁎
Corresponding author.
E-mail address: andrea_komesu@hotmail.com (A. Komesu).
Chemical Engineering & Processing: Process Intensification xxx (xxxx) xxx–xxx
0255-2701/ © 2017 Elsevier B.V. All rights reserved.
Please cite this article as: Komesu, A., Chemical Engineering & Processing: Process Intensification (2017),
http://dx.doi.org/10.1016/j.cep.2017.03.020