Citation: Saeed, H.Z.; Saleem, M.Z.;
Chua, Y.S.; Vatin, N.I. Research on
Structural Performance of Hybrid
Ferro Fiber Reinforced Concrete
Slabs. Materials 2022, 15, 6748.
https://doi.org/10.3390/
ma15196748
Academic Editor: Angelo Marcello
Tarantino
Received: 18 July 2022
Accepted: 17 August 2022
Published: 29 September 2022
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materials
Article
Research on Structural Performance of Hybrid Ferro Fiber
Reinforced Concrete Slabs
Hafiz Zain Saeed
1,
* , Muhammad Zubair Saleem
2
, Yie Sue Chua
1,
* and Nikolai Ivanovich Vatin
3
1
School of Engineering, Monash University, Jalan Lagoon Selatan, Bandar Sunway 47500, Malaysia
2
Department of Civil Engineering, University of Engineering and Technology, Taxila 47080, Pakistan
3
Peter the Great Saint Petersburg Polytechnic University, 195251 Saint Petersburg, Russia
* Correspondence: hafiz.saeed@monash.edu (H.Z.S.); chua.yiesue@monash.edu (Y.S.C.)
Abstract: Reinforced concrete structures, particularly in cold areas, experience early deterioration
due to steel corrosion. Fiber-Reinforced Concrete (FRC) is an emerging construction material and
cost-effective substitute for conventional concrete to enhance the durability and resistance against
crack development. This article examines the structural performance of hybrid ferro fiber reinforced
concrete slabs (mix ratio of mortar 1:2) comprising silica fume, layers of spot-welded mesh and
different ratios of polypropylene fibers. The ferrocement slabs are compared with a conventional
Reinforced Cement Concrete (RCC) slab (mix ratio of 1:2:4). The experimental work comprised a
total of 13 one-way slabs, one control specimen and three groups of ferrocement slabs divided based
on different percentages of Poly Propylene Fibers (PPF) corresponding to 0.10%, 0.30% and 0.50%
dosage in each group. Furthermore, in each group, the percentage of steel ratio in ferrocement slabs
varied between 25% and 100% of the steel area in the reinforced concrete control slab specimen. For
evaluating the structural performance, the observation of deflection, stress-strain behavior, cracking
load and energy absorption are critical parameters assessed using LVDTs and strain gauges. At the
same time, the slabs were tested in flexure mode with third point loading. The experimental results
showed that the first cracking load and ultimate deflection for fibrous specimens with 0.5% fiber
and 10% silica fume increased by 15.25% and 13.2% compared with the reference RCC control slab.
Therefore, by increasing the percentage of PPF and steel wire mesh reinforcement in the ferrocement
slab, the post-cracking behavior in terms of deflection properties and energy absorption capacity was
substantially enhanced compared to the RCC control slab.
Keywords: fiber-reinforced concrete slab; deflection; failure; stress-strain curve
1. Introduction
The construction industry is facing challenging civil engineering structures and ever-
increasing material demands. Concrete contains about 10% by weight of cement [1]. Its
performance is adversely affected due to micro-cracks formation before the application
of loads, resulting in limited ductility, low tensile strength and little resistance against
crack propagation [2,3]. Low tensile strength in concrete also leads to a brittle failure under
the tension of about one-tenth of its compressive strength. Moreover, the manufacturing
process of cement results in the emission of greenhouse gases; therefore, there is a need to
develop and replace the conventional building construction material with an alternative
environmentally friendly material [4,5]. To avoid higher costs from importing the mate-
rials, local materials are usually preferred for constructing floor and roofing systems in
developing countries. The ductility of the concrete can be improved by adding fibers as a
replacement for cement [6]. Ferrocement material, also known as thin reinforced concrete,
is a versatile building construction material [7–9]. Due to comparatively better impact
resistance, ductile performance, strength, and the readily casting feature, among other
types of concrete, ferrocement material is considered an economical alternative for roofing
Materials 2022, 15, 6748. https://doi.org/10.3390/ma15196748 https://www.mdpi.com/journal/materials