International Journal of Rock Mechanics & Mining Sciences 130 (2020) 104338
Available online 22 April 2020
1365-1609/© 2020 Elsevier Ltd. All rights reserved.
Cuttability and drillability studies towards predicting performance of
mechanical miners excavating in hyperbaric conditions of deep
seafoor mining
Cemal Balci
a
, Hanif Copur
a, *
, Nuh Bilgin
a
, Levent Ozdemir
b
, Glen R. Jones
c
a
Istanbul Technical University, Mining Eng Dept, Istanbul, Turkey
b
Ozdemir and Associates, Denver, CO, USA
c
Nautilus Minerals Inc, Australia
A R T I C L E INFO
Keywords:
Deep seafoor mining
Hyperbaric conditions
Performance prediction
Specifc energy
Cuttability
Drillability
ABSTRACT
The research program outlined in this paper starts with the assumption that if there is a signifcant relationship
between drilling and cutting specifc energies in atmospheric conditions, there would also be a signifcant
relationship between these variables in hyperbaric conditions. Five “model rock samples” having uniaxial
compressive strength varying from 9 to 160 MPa were subjected to full-scale laboratory drilling tests with
polycrystalline diamond compact (PDC) drill bits and a core drill, as well as laboratory full- and small-scale linear
cutting tests with a conical and chisel cutter in atmospheric conditions. As a result, signifcant correlations be-
tween drilling and cutting specifc energies were found for atmospheric conditions of laboratory. PDC drill bits
and core drill bit used in laboratory tests were also used in the subsea drilling operations under hyperbaric
conditions in Bismarck Sea. The conical cutter used in the laboratory tests are intended to be used on mechanical
miners for subsea metal production. Core samples taken from Bismarck undersea mineral deposits were also
subjected to physical and mechanical property tests in the deck and separately in the laboratories of Istanbul
Technical University; and small-scale linear cutting tests were also applied in the university. Signifcant corre-
lations were also found between the results of small- and full-scale cutting test. It is concluded that the capa-
bilities of in-situ measurements will permit to detect some physical and mechanical properties of undersea
mineral deposits. These properties interpreted with laboratory drilling and cutting tests would serve a basis to
predict performance of mechanical miners to be used in hyperbaric conditions.
1. Introduction
It is believed that in general mining of subsea minerals will be of
great concern in the near future in developing new resources for the
good of human being. Since its inception in 1982, the International
Seabed Authority (ISA), charged with regulating human activities on the
deep-seafoor beyond the continental shelf, has issued 27 contracts for
mineral exploration, encompassing a combined area of more than 1.4
million km
2
, and continues to develop rules for commercial mining of
seafoor deposits. At the same time, some seabed mining operations have
already been taking place within continental shelf areas of nation states,
generally at relatively shallow depths, and with others at advanced
stages of planning.
1
Seafoor massive sulphide (SMS) deposits, found at water depths up
to 3,600 m, are products of high-temperature hydrothermal activity
associated with seafoor volcanism. SMSs are considered for future
commercial exploitation because of the presence of rich metal content
such as copper, zinc, gold and silver. Physical parameters (geotechnical
and geophysical) of SMSs are important for mining purposes to allow
estimation of both the size of deposits and the amount of ore.
2
The frst commercial enterprise, expected to target mineral-rich
sulfdes in deeper waters, at depths between 1,500 and 2,000 m on
the continental shelf of Papua New Guinea, is scheduled to begin in early
2020. The main commercial focus of Nautilus Minerals is the Solwara 1
project to extract high-grade copper and gold from SMS deposits located
at depths around 1,500–2,000 m in the Bismarck Sea. In 2009, Papua
New Guinea granted Nautilus Minerals an environmental permit for the
development of Solwara 1 in the Bismarck Sea for a term of 25 years and
* Corresponding author.
E-mail address: copurh@itu.edu.tr (H. Copur).
Contents lists available at ScienceDirect
International Journal of Rock Mechanics and Mining Sciences
journal homepage: http://www.elsevier.com/locate/ijrmms
https://doi.org/10.1016/j.ijrmms.2020.104338
Received 3 December 2019; Received in revised form 31 March 2020; Accepted 31 March 2020