International Journal of Innovative Technology and Exploring Engineering (IJITEE)
ISSN: 2278-3075, Volume-8 Issue-10, August 2019
3953
Published By:
Blue Eyes Intelligence Engineering
& Sciences Publication
Retrieval Number J99310881019/19©BEIESP
DOI: 10.35940/ijitee.J9931.0881019
Abstract: CNC machine is an industrial manufacturing
machine that is used to improve quality and productivity of a
product. Good tool life and surface finish of this CNC machining
product are produced by applying wet cooling technique.
However, this technique had affected the workpiece, tooling,
health and environment. Also, there is only 10% to 15% of
coolants used from the total amount of supply in the system and
this lead to waste and increase productivity cost. Hence, the idea of
using Programmable Logic Control (PLC) that inspired the
control system of coolant supply plays an important role in
developing the modern technology and industry for machining.
The purpose is to develop a time-based automated coolant supply
system and to test the system performance through evaluation of
the roughness of the workpiece surface. The adjusted device to
control the coolant supply employed a washing machine inlet
control valve. Basically, the used of PLC is able to fulfil the
function of the valve operation to control the flow of the coolant
through the ON-OFF sequence based on time. Results from the
experiment prove that better surface roughness is achieved
through the application of automated coolant supply system.
Hence, relationship between surface roughness and reduction in
consumption of coolant in this system is also obtainable.
Index Terms: Automated Coolant Supply, Time-based, Surface
Finishing, Turning Machining.
I. INTRODUCTION
Development of Computer Numerically Controlled (CNC)
machine is a tremendous contribution to the manufacturing
industries [1]. Although, the performance of the machines
allowed high automated control, the increasing of heat due to
friction and energy lost can lead the cutter to be unsharpened
which can decrease the productivity of the product. Thus,
coolant system is necessary as a safeguard to a system from
overheating and to remove excess heat at the workpieces. The
most function of the coolant system is to cool and to lubricate
machines and cutting tools.
Generally, the common coolant types that are used in
manufacturing are cutting oils and cutting fluid. The interface
between tool’s cutting edge and the chip at the cutting stage is
prevented using the cutting fluid as it is used in the coolant
system at CNC machine. It was stated by Courbon et al. [2]
that the accredited of favourable thermos-mechanical
Revised Manuscript Received on August 05, 2019
Wan Nur ‘Izzati Wan Md Hatta, Graduate School of Engineering,
Universiti Teknikal Malaysia Melaka, Durian Tunggal, Melaka, Malaysia.
Fairul Azni Jafar, Faculty of Manufacturing Engineering, Universiti
Teknikal Malaysia Melaka, Durian Tunggal, Melaka, Malaysia.
Farizan Md Nor, Department of Technology & Proses, Kolej Kemahiran
Tinggi MARA Kuantan, Kuantan, Pahang, Malaysia.
Ahamad Zaki Mohamed Noor, System Engineering and Energy Lab,
Universiti Kuala Lumpur – Malaysia Spanish Institute, Kulim Hi-tech Park,
Kulim, Kedah, Malaysia.
interaction crafted by the acted coolant for the foregoing
benefits. Later than, it was clearly explained by Mia and Dhar
[3] that these benefits are diminished by poor health of human
operator triggered of the environmentally in compatible
coolant. Environmental degradation is another issue.
However, the serious issues about health, environment and
economy had been affected by the use of coolant fluids. Based
on Sartori et al. [4] whose stated that cutting fluid disposal,
components cleaning, pollution and human health damage are
some of the problems that affect toward more stringent
regulation in order to inspire the application of innovative
environment-friendly technologies.
Therefore, to investigate the problems, minimal quantity
lubrication (MQL) is used and evaluated regarding the
surface roughness, tool wear, temperature deviation, depth of
cut and the amount of the coolant system. It is the process of
applying minute amounts of high-quality lubricant directly to
the cutting tool or workpiece. According to a study, Unist [5]
stated that, Ford saw a 13% decrease in overall cost after the
implementation of MQL. After that, it was stated again that
this decrease in costs was due to a significant fluid reduction,
reduced costs of coolant handling, better cutting tool life,
decrease of maintenance as well as increase of machine
uptime. Moreover, MQL minimizes environmental impact by
reducing fluid usage and decreasing the need for coolant
treatment and disposal.
With the details concepts of MQL application, it has
sparked the idea of this research work because the application
of MQL refers to a small amount of cutting fluid with the form
of mist rather than flooding the workpiece. This option can
reduce waste and minimize the production cost. The aim of
this project is to program Programmable Logic Controller
(PLC) for an automated coolant supply system in CNC
turning machine as well as to analyse the performance of the
automated coolant system in CNC turning machine with
regards to surface roughness and tool wear.
II. RELATED WORKS
CNC machine consists of a microcomputer that performs
controller unit of the machine. The functions of the computer
are to control, automate as well as monitoring the movement
of the machine axes, workpiece and tool. With the works of
drive components and a few motors, CNC machine controller
can be used to drive directly to the motion of machine axes
and calculated the programming motion in the system.
Machinibility Performance of CNC Turning
Based on Automated Coolant Supply System
Wan Nur ‘Izzati Wan Md Hatta, Fairul Azni Jafar, Farizan Mohd Nor, Ahamad Zaki Mohamed
Noor