Citation: Trubetskaya, A.; Manto, D.;
McDermott, O. A Review of Lean
Adoption in the Irish MedTech
Industry. Processes 2022, 10, 391.
https://doi.org/10.3390/pr10020391
Academic Editor: Pietro Bartocci
Received: 1 February 2022
Accepted: 14 February 2022
Published: 17 February 2022
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processes
Review
A Review of Lean Adoption in the Irish MedTech Industry
Anna Trubetskaya
1,
* , Declan Manto
1
and Olivia McDermott
2,
*
1
Department of Engineering, University of Limerick, Castletroy, V94 T9PX Limerick, Ireland;
declanmanto316@yahoo.co.uk
2
College of Science & Engineering, National University of Ireland Galway, H91 TK33 Galway, Ireland
* Correspondence: anna.trubetskaya@ul.ie (A.T.); olivia.mcdermott@nuigalway.ie (O.M.)
Abstract: There have been many literature reviews carried out on Lean implementation in larger
organisations with specific focus on the automobile industry. Lean implementation in the medical
device industry has not been extensively investigated. Thus, this research endeavored to analyse
the benefits of Lean, tools utilised and challenges and results of Lean implementation in Medtech
companies. This article aims to bridge a gap in the literature by reviewing the literature that discusses
Lean implementation in MedTech companies in Ireland with a perspective of identifying the benefits
and challenges faced. The quantitative methodology allows us to review the comprehensive numbers
and data which were collected from 20 Enterprise Ireland MedTech case studies. There are very
few published case studies in the literature on Lean due to the highly regulated nature of MedTech
sector and the vast array of medical devices, which are often under privacy and confidentiality
constraints. The results showed that integration of Lean has brought benefits to companies by
increasing productivity and product quality, optimised cost, and time. An inclusive discussion of
Lean tools for Lean implementation within MedTech was established and suggestions for future
research orientations are thus provided.
Keywords: Lean; medical device industry; Ireland; supply chain management
1. Introduction
Various industries have seen, over recent decades, massive improvements to manufac-
turing processes due to the application of the Lean methodologies [1]. Heavily regulated
industries such as medical technology (MedTech) and Pharmaceutical Manufacturing have
been slow to adopt and implement Lean strategies [2]. In the medical device and phar-
maceutical industries, which are highly regulated to assure patient and customer safety,
continuous improvement programs can face many challenges [3]. Due to the regulated
nature of the industries, medical device manufacturing focuses on quality, and for good
reason, though this means little time is left to remove the sources of waste. It is critically
important to have all released products be 100% compliant with all specifications and
understand all factors which have a strong impact on the improvement of Lean strategies
in MedTech to remain a competitive industry [4].
Ireland has gained tremendously from this high-growth industry and currently em-
ploys over 40,000 people within this sector [5]. Ireland has been identified as a desirable
location for MedTech companies as 9 of the world’s top 10 MedTech companies have located
their manufacturing facilities here [6]. Ireland is seen as a high-cost manufacturing location
mainly driven by high cost of labour, property, transportation, and utilities [7]. Despite all of
this, Ireland is globally recognised as being competitive in a range of sectors including food,
medical devices, pharma/biopharma, ICT, engineering, and green technologies [8]. Due
to the thriving success of the MedTech industry, organisations in Ireland are increasingly
transitioning to the adoption and deployment of Lean methodologies with the objective
of driving new and innovative technology, delivering on new product development, and
looking to improve operational efficiency and product quality [9]. The MedTech companies
Processes 2022, 10, 391. https://doi.org/10.3390/pr10020391 https://www.mdpi.com/journal/processes